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M9000DT-M, WSM
(B) Disassembling Clutch Housing Case
Separating Transmission Case
1. Check the clutch housing case and transmission case are
securely mounted on the disassembling stands.
2. Remove the transmission case mounting screws and nuts.
3. Separate the transmission case from the clutch housing.
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to joint face
of transmission case and clutch housing case.
Transmission case and
clutch housing mounting
screw
Tightening torque
Transmission case and
clutch housing mounting
nut
Speed Change Cover
1. Remove the speed change cover (1).
(When reassembling)
• When reassembling the speed change cover (1), set the shifter
and fork in neutral position.
• Apply liquid gasket (Three Bond 1216 or equivalent) to seam of
speed change cover and clutch housing.
Speed change cover
Tightening torque
mounting screw
(1) Speed Change Cover
Clutch Release Bearing and Bearing Case
1. Draw out the release bearing (1) and the release hub (5)
together.
2. Remove the release fork setting screw (2).
3. Draw out the control shaft (4) to take out the release fork (3).
(When reassembling)
• After tightening the release fork setting screw to the specified
torque, insert a wire through the holes of the setting screw head
and release fork.
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the bushing of control shaft.
Tightening torque
Release fork setting screw
(1) Release Bearing
(2) Release Fork Setting Screw
(3) Release Fork
M3-S8
TRANSMISSION
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
103.0 to 117.7 N·m
10.5 to 12.0 kgf·m
76.0 to 86.8 ft-lbs
W1014796
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
W1014944
166.7 to 186.3 N·m
17.0 to 19.0 kgf·m
122.9 to 137.4 ft-lbs
(4) Control Shaft
(5) Release Hub
W1015074
KiSC issued 04, 2006 A
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