Related Manuals for Wacker Neuson DPU 4545
Summary of Contents for Wacker Neuson DPU 4545
- Page 1 Operator's manual Vibratory plate 4545, 5545, 6555 Model Document 5100009744 Issue 07.2016 Version Language...
- Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: Table Of Contents
Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Security ..........................8 Policy ............................8 Areas of responsibility of the operator .................. - Page 4 Table of contents Disposal ..........................40 11.1 Disposal of batteries ........................40 Accessories ......................... 41 Technical data ........................42 13.1 DPU4545 ........................... 42 13.2 Combustion engine........................44 Technical data ........................45 14.1 DPU5545 ........................... 45 14.2 Combustion engine........................48 Technical data ........................49 15.1 DPU6555 ...........................
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Page 5: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 6: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 7: Wacker Neuson Contact Partner
NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson affiliate, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. The manufacturer's address can be found at the beginning of this manual. -
Page 8: Security
The following cases are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 9: Operator Responsibilities
3 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ... -
Page 10: Specific Safety Instructions - Vibratory Plates
Do not exceed max. allowable slanting position of the machine – possible failure of the engine lubrication, see chapter Technical Data. Only Wacker Neuson use starter batteries. These are vibration proof and therefore suitable for the high vibration exposure. -
Page 11: General Safety Instructions - Combustion Engines
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the emissions. Settings for this engine may only be changed by a professional. For more information, contact the manufacturer or your Wacker Neuson contact partner. General safety instructions – fuel, lubricants and coolants The following notes must be observed: Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. -
Page 12: Maintenance
Observe the maintenance schedule. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 13: Safety Devices
3 Security 3.13 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced. -
Page 14: Safety And Information Labels
4 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 15 4 Safety and information labels Item Label Description DPU45.., DPU55.. Warning. Body parts can be crushed or cut off from rotating engine parts. Do not touch the support of the starting crank. US Machines Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 Machines with electric starter...
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Page 16: Setup And Function
5 Setup and function Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: Vibratory plate Starting crank (optional) Operator's manual Application areas The vibratory plate is used for compacting soil. -
Page 17: Versions
5 Setup and function NOTICE Compatec – compaction display only supports soil compaction and does not replace the professional measuring of soil density by an expert. Narrow protective frame (optional) For narrow cable trenches, the narrow protective frame is recommended. Versions This operator's manual covers the following models: Versions... -
Page 18: Components And Operator's Controls
6 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Protective frame Upper mass Operating hour meter (optional) Base plate Extension plates Center pole Compatec – compaction display (optional): Central lifting point Control lamp operation Fuel tank Nameplate Center pole... -
Page 19: Operator's Controls
6 Components and operator's controls Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission. -
Page 20: Transport
If the central lifting point of the machine is fixed offset, the machine is no longer in the center of gravity and may tilt to the rear. Loading and transport Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. Item Designation Item Designation... - Page 21 7 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Tie-down lugs 1. To lift the motor, hang suitable tackle at the central lifting point. 2.
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Page 22: Operation And Use
Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine. ... -
Page 23: Commissioning
Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends the application of the sliding mechanism in order to avoid damage to the machine and compaction material. See chapter Accessories. - Page 24 8 Operation and use NOTICE In this position, the decompression automation system audibly locks into place and the engine is ready to start. 3. Stand next to the machine. 4. Insert the starting crank into the support. 5. Grab the crank handle with one hand. Support yourself on the protective cage with the other hand. NOTICE After the decompression automation system locks into place, give starting crank revolutions are required until the engine can be re-compressed and strike.
- Page 25 8 Operation and use 8.3.2 Commissioning the machine in the cold (manual start) NOTICE For temperatures below -5 °C, generally freely turn the engine. Item Designation Item Designation Decompression lever Metering device Lever for the oil pressure monitoring 1. Move the decompression lever to the center position. 2.
- Page 26 8 Operation and use 8.3.3 Commissioning the machine (electric start) Item Designation Item Designation Throttle lever Ignition lock Decompression lever Charge control lamp 1. Put the throttle lever in the full throttle position. NOTICE In extreme cold, actuate the decompression lever as well and push it up. In this position, the decompression automation system audibly locks into place and the engine is ready to start.
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Page 27: Operation
8 Operation and use Machine with Compatec – compaction display (optional) Item Designation Item Designation Display unit LEDs/light progress bar 1. During the first few seconds after starting the machine, a light progress bar appears on the display unit. 2. LEDs light up starting from left to right. NOTICE If all LEDs light up, the system is fault-free. -
Page 28: Decommissioning
8 Operation and use 8.4.2 Reading Compatec – compaction display This display roughly indicates the progress of the compaction. NOTICE To protect the machine, the display unit warns the operator of over-compaction by quickly flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions of the working area. - Page 29 8 Operation and use 8.5.2 Decommissioning the machine (electric start) Item Designation Item Designation Throttle lever Charge control lamp Ignition lock 1. Put the throttle lever back to the detent. 2. After the engine has come to a standstill, turn the ignition switch key in the ignition lock to the left and pull out.
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Page 30: Maintenance
9 Maintenance Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 31: Maintenance Table
Re-lubricate the threaded spindle and ratchet pin Note the engine operator's manual. Have this work performed by the service department of your Wacker Neuson contact partner. Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors. - Page 32 9 Maintenance WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke. Do not refuel near open flames. Switch off engine and allow to cool before refueling. Only refuel in a well-ventilated vicinity. Carry out preparations: 1.
- Page 33 9 Maintenance Check water trap Item Designation Item Designation Plate cover Hexagonal bolt 1. Dismantle the plate cover. 2. Loosen the hexagonal bolt 2-3 by revolutions. 3. Collect the escaping drops in a transparent container. NOTICE Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel. This can be seen by a clear separating line.
- Page 34 9 Maintenance Item Designation Item Designation Belt guard Screw 1. Disassemble the belt guard. 2. Check the condition of the V-belt and the belt stabilizer. If the V-belt width should be less than 15.5 mm or if there is visible damage, this must be replaced. 3.
- Page 35 9 Maintenance NOTICE Perform oil change and oil level check with warm exciter oil. Machine must not be in use and must be level. 1, 2 Item Designation Item Designation Screw plug Filler boring NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1.
- Page 36 NOTICE Only Wacker Neuson use starter batteries. Only replace defective starter batteries with Wacker Neuson starter batteries. See Technical Data section. Only the Wacker Neuson starter battery is vibration proof and therefore suitable for the high vibration exposure. Item Designation...
- Page 37 9 Maintenance 1. Remove the protective cage. 2. Remove the battery cover and disconnect the positive terminal cover. NOTICE First disconnect negative terminal, then positive terminal. 3. Disconnect starter battery. 4. Lift out defective starter battery and remove battery protection support. 5.
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Page 38: 10 Troubleshooting
Sensor is defective. been successfully tested. Have this work performed by the service department of your Wacker Neuson contact partner. 10.2 Perform jump start with donor starter battery If the starter battery of the machine is discharged and the engine does not start, a jump-start with a donor battery is possible. - Page 39 Perform jump start 5. Start engine. If the engine does not start after a maximum of 15 seconds, stop the starting process and contact your Wacker Neuson contact person. 6. Run engine for a few minutes. Disconnect the jumper cable 7.
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Page 40: 11 Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 41: 12 Accessories
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ... -
Page 42: 13 Technical Data
13 Technical data 13 Technical data 13.1 DPU4545 Designation Unit DPU4545H DPU4545He DPU4545Heh Item number 5100009661 5100016951 5100009659 Centrifugal force 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0 25.0 Gradeability 57.7 57.7 57.7 Length (center pole in working 1,661 1,661... - Page 43 13 Technical data Designation Unit DPU4545 DPU4545 DPU4545 DPU4545 Hech Heh US Hech US Item number 5100016953 5100015429 5100009660 5100016952 Centrifugal force 45.00 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0 25.0 25.0 Gradeability 57.7...
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Page 44: Combustion Engine
Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner Starter type Manual crank start Electric starter Electric starter Battery voltage – Special Wacker Neuson starter battery for vibratory plates, 12 V, 45 Ah Battery capacity (nominal – value) 100_0202_td_0015.fm... -
Page 45: Technical Data
14 Technical data 14 Technical data 14.1 DPU5545 Designation Unit DPU5545H DPU5545He DPU5545 DPU5545 Heap Item number 5100009656 5100016947 5100009652 5100016949 Centrifugal force 55.00 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,170 Travel speed m/min 27.0 27.0 27.0 26.0... - Page 46 14 Technical data Designation Unit DPU5545 DPU5545 DPU5545 Hehap Hech Item number 5100009654 5100016950 5100009655 Centrifugal force 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 Compaction performance* 1,170 Travel speed m/min 26.0 27.0 27.0 Gradeability 57.7 57.7 57.7 Length (center pole in working 1,661 1,661 1,661...
- Page 47 14 Technical data Designation Unit DPU5545Hech US DPU5545Heh US Item number 5100016948 5100009653 Centrifugal force 55.00 55.00 Oscillations 1/min 4,150 4,150 Compaction performance* Travel speed m/min 27.0 27.0 Gradeability 57.7 57.7 Length (center pole in working 1,661 1,661 position) Width Height 1,308 1,308...
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Page 48: Combustion Engine
Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner Starter type Manual crank start Electric starter Electric starter Battery voltage – Special Wacker Neuson starter battery for vibratory plates, 12 V, 45 Ah Battery capacity (nominal – value) 100_0202_td_0016.fm... -
Page 49: Technical Data
15 Technical data 15 Technical data 15.1 DPU6555 Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 Heap Item number 5100009651 5100015773 5100016940 5100016943 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200 1,200 1,450 Travel speed m/min 28.0 28.0... - Page 50 15 Technical data Designation Unit DPU6555Heh DPU6555 DPU6555 DPU6555 Hehap Hesh Item number 5100009636 5100009638 5100016941 5100015774 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,450 1,200 1,200 Travel speed m/min 28.0 28.0 28.0 28.0 Gradeability...
- Page 51 15 Technical data Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 Hech Hecs Hecsh Item number 5100016944 5100009639 5100016945 5100015775 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200 1,200 1,200 Travel speed m/min 28.0 28.0 28.0 28.0...
- Page 52 15 Technical data Designation Unit DPU6555 DPU6555 Heh US Hech US Item number 5100009637 5100009650 Centrifugal force 65.00 65.00 Oscillations 1/min 4,150 4,150 Compaction performance* 1,200 1,200 Travel speed m/min 28.0 28.0 Gradeability 46.6 46.6 Length (center pole in 1,664 1,664 working position) Width...
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Page 53: Combustion Engine
Dry-type air cleaner Starter type Electric starter Manual crank start Electric starter Battery voltage Special – Special Wacker Neuson Wacker Neuson Battery capacity (nominal – starter battery for starter battery for value) vibratory plates, 12 V, vibratory plates, 12 V,... -
Page 54: 16 Emission Control Systems Information And Warranty
16 Emission control systems information and warranty 16 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. -
Page 55: Ec Declaration Of Conformity
EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product DPU4545 Product type Vibratory plate Function of product Soil compaction... -
Page 56: Ec Declaration Of Conformity
EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product DPU5545 Product type Vibratory plate Function of product Soil compaction... -
Page 57: Ec Declaration Of Conformity
EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product DPU6555 Product type Vibratory plate Function of product Soil compaction...
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