Related Manuals for Wacker Neuson DPU 100-70
Summary of Contents for Wacker Neuson DPU 100-70
- Page 1 0203512en 01.2006 Vibratory plate DPU 100-70 Operator´s Manual...
- Page 3 CONTENTS Type Item no. DPU 100-70 0008900 ... This machine has been equipped with an EPA certified engine. Additional information can be found in the engine manufacturers notes. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
- Page 5 FOREWORD Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instruc- tions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Defective machine parts are to be replaced as soon as possible. All rights, especially the right for copying and distribution are reserved.
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Page 6: Table Of Contents
TABLE OF CONTENTS FOREWORD SAFETY INSTRUCTIONS General instructions Operation Safety checks Maintenance Transport Maintenance checks TECHNICAL DATA DESCRIPTION Field of applications Dimensions Max. admissible inclination Description of function TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION Transport to work site Recommendations on compaction OPERATION Starting Forward and reverse motion... - Page 7 TABLE OF CONTENTS FAULTS Forward or reverse travel too low Loss of hydraulic oil Oil pressure control lamp does not go off Battery-charge warning lamp does not go off Engine starts with difficulty Engine does not start HYDRAULIC CONNECTIONS DIAGRAM ELECTRIC WIRING DIAGRAM EC - CONFORMITY-CERTIFICATE...
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Page 8: Safety Instructions
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE USE OF VIBRATORY PLATES WITH COMBUSTION ENGINES General instructions Vibratory plates may only be operated by persons who * are at least 18 years of age * are physically and mentally fit for this job * have been instructed in guiding vibratory plates and proved their ability for the job to the employer * may be expected to carry out the job they are charged with carefully. -
Page 9: Safety Checks
SAFETY INSTRUCTIONS Make sure the soil or subsoil to be compacted has a high enough load carrying capacity. Use appropriate protective clothing while working or while carrying out maintenance work. When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so that he will not be squeezed between the handle and a possible obstacle. -
Page 10: Technical Data
TECHNICAL DATA DPU 100-70 Item no. 0008900 ... Operating weight without extension plates with extension plates Power transmission From the drive engine via gear pump and gear motor onto exciter, from where the centrifugal forces generated transmit directly to the base plate... - Page 11 TECHNICAL DATA The sound pressure level at the operators working position, determined according to the EN ISO 11204, is = 95 dB(A). The weighted effective acceleration value, determined according to EN 1033 is 5 m/s The sound and vibration measurements were carried out and obtained with the machine working on crushed gravel at nominal engine speed.
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Page 12: Description
DESCRIPTION Field of applications The DPU 100-70 is optimally suited for all types of soils, including semi-cohesive soils, in trench and surface compaction applications. Dimensions Max. admissible inclination T00881GB... -
Page 13: Description Of Function
DESCRIPTION Description of function The vibration required for compaction is generated via the exciter (6) which is firmly connected to the base plate (5). The exciter (6) has been designed as a centrally mounted exciter with single plane (directional) oscillations. This principle allows for the changing over of the direction of the oscillations by changing the relative position of the eccentric weights (12). -
Page 14: Transport To Work Site, Recommendations On Compaction
TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION Transport to work site Conditions: To transport the vibration plate, only use suitable lifting equipment with a minimum load-bearing capacity of 800 kg. Always switch off engine before transporting the machine! Only attach suitable tackle at the central lifting point (18) provided. The central lifting point is located exactly above the centre of gravity of the machine. -
Page 15: Operation
OPERATION Starting Conditions: Oil: Check oil level on oil dipstick (21), if necessary top up with Fuchs Titan Unic 10W40 MC using the filler nozzle (22). Fuel: Maintain absolute cleanliness when filling diesel fuel into the fuel filler neck (23). Impurities in the fuel can cause breakdowns in the injection system and premature clogging of the fuel filter. -
Page 16: Switching Off
OPERATION Switching off 1. Push down press button switch from vibration position to stop position. The control lamp will extinguish. 2. Move throttle lever (16) all the way to the stop position. 3. Turn the ignition key to the stop position and pull off once engine has stopped turning. The control lamp will turn off. -
Page 17: Maintenance
MAINTENANCE Maintenance schedule Check all external screw connections for a tight fit appox. 8 hours after first operation. Component Maintenance work Maintenance interval Air filter Check cyclone and oil bath air filter - change daily oil and clean cyclone if necessary. Drive engine Check oil level, if nec. -
Page 18: Oil Bath Air Cleaner
MAINTENANCE Oil bath air cleaner Examination of dirt accumulation within the transparent preliminary filter (cyclone); Remove clamp if cleaning is necessary, then off the cyclone and tap clean. Cyklone Control and oil quantities: The air cleaner cover must be removed to check the oil level. Open both clamps for this purpose. The necessary oil quantities have been defined by the engine manufacturer (0,3 liters 10W40), but are not al- ways easy to duplicate if an appropriate graduated measuring cup is not available. -
Page 19: Engine Oil
MAINTENANCE Engine oil Check oil level: Check oil level on oil dipstick (21). If the oil level is too low, top up with oil Fuchs Titan Unic 10W40 MC though the filler nozzle (22). Changing the oil: 1. Let engine warm up. 2. -
Page 20: Hydraulic Control
MAINTENANCE Hydraulic control Check oil level: 1. Screw out screwed sealing plug (27). 2. The oil level must be 7,5 cm under the upper end of the screwed filler opening. Top up with oil (Fuchs Re- nolin MR 520) if necessary. 3. -
Page 21: Faults
FAULTS Forward or reverse travel too low Cause: - Air in the hydraulic circuit to the exciter. - Relief pressure forwards/backwards too low. - Exciter rpm's too low. Remedy: - Fill circuit with hydraulic oil while simultaneously bleeding air at the exciter’s control cover. -
Page 22: Hydraulic Connections Diagram
HYDRAULIC CONNECTIONS DIAGRAM Gear pump Advance/reverse control Exciter drive Block-hydraulic SK00633GB... -
Page 23: Electric Wiring Diagram
ELECTRIC WIRING DIAGRAM red/yellow pink MF800 Contactor piece SK00691GB... -
Page 25: Ec - Conformity-Certificate
Wacker Construction Equipment AG , Preußenstraße 41, 80809 München hereby certify that the construction equipment specified hereunder: 1. Category: Vibratory plate 2. Type: DPU 100-70 3. Equipment item number: 0008900 ... 4. absolute installed power: 14,4 kW has been evaluated in conformity with Directive 2000/14/EC: Conformity At the following notified... - Page 27 DIN EN ISO 9001 CERTIFICATE...
- Page 28 Wacker Construction Equipment AG Preußenstraße 41 80809 München Tel.: +49-(0)89-3 54 02-0 Fax: +49-(0)89-3 54 02-390 Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021...