Related Manuals for Wacker Neuson DPU 25 Series
Summary of Contents for Wacker Neuson DPU 25 Series
- Page 1 Operator's manual Vibratory plate 25.., 30.., 37.. Model Document 5000217755 Issue 11.2020 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 4: Table Of Contents
Inhalt CALIFORNIA Proposition 65 Warning ..............3 Preface ........................6 Introduction .......................7 Means of representation for this operator's manual............7 Wacker Neuson representative..................7 Described machine types....................7 Identification of the machine ..................8 Safety .........................9 Principle ......................... 9 Qualification of the operating personnel ..............11 Protective gear...................... - Page 5 11.2.1 Cleaning machine.................... 32 11.2.2 Cleaning the air cleaner .................. 32 11.2.3 Checking the water separator ................. 33 11.2.4 Checking engine oil level................. 34 11.2.5 Changing the engine oil................... 35 11.2.6 Checking / filling hydraulic oil level..............36 11.2.7 Checking exciter oil level................. 37 11.2.8 Re-tighten exciter V-belt..................
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Page 6: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 7: Introduction
This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com. -
Page 8: Identification Of The Machine
3 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Designation Your information Group and model... -
Page 9: Safety
It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual. - Page 10 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the original parts in design and quality. Only use accessories from Wacker Neuson.
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Page 11: Qualification Of The Operating Personnel
4 Safety Cleaning Always keep the machine clean and be sure to clean it each time you have finished using it. Do not use gasoline or solvents. Danger of explosion! Do not use high pressure washers. Permeating water can damage the machine. When electrical equipment is present, this can pose a serious injury risk from electric shocks. -
Page 12: Transport
When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a signal tone sounds. Wacker Neuson recommends that you always wear ear protection. Transport Switching off the machine Before you transport the machine, it must be switched off, and the engine must be given sufficient time to cool down. -
Page 13: Operating Safety
4 Safety Operating safety Explosible environment Never operate the machine in a potentially explosive environment. Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. ... -
Page 14: Safety During The Operation Of Vibratory Plates
You must also comply with the relevant guidelines and regulations, particularly DIN 4150-3. The foundation must also have sufficient load-bearing capacity to withstand the compaction energy. In case of doubt involve a soil mechanics specialist in the evaluation. Wacker Neuson is not liable for any structural damage. 100_0202_si_0005.fm... -
Page 15: Safety During The Operation Of Combustion Engines
4 Safety Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line, tank and fuel cap at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. -
Page 16: Safety During The Operation Of Hydraulic Machines
Using only a Wacker Neuson battery Use only Wacker Neuson batteries to replace defective batteries, see chapter Technical Data. Only the Wacker Neuson battery is vibration resistant and thus suitable for the high vibratory stresses. Working on the battery Always take the following safety measures when working with the battery: No fire, sparks, or smoking while working with batteries. - Page 17 Dispose of replaced or spilled operating fluids according to the applicable regulations for environmental protection. If operating fluids escape from the machine, cease operation of the machine and have it repaired immediately by your Wacker Neuson representative. 100_0202_si_0005.fm...
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Page 18: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 19 5 Safety and information labels Item Label Description Improper handling can cause serious damage to the engine. When using the integrated wheels, always turn off the engine. If the engine is running, engine If the engine is running, engine lubrication cannot be ensured in the transport position.
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Page 20: Scope Of Delivery
6 Scope of delivery Scope of delivery The machine is delivered fully assembled and after unpacking it is ready for operation. The scope of delivery includes: Machine. Operator's manual. 100_0202_sd_0004.fm... -
Page 21: Structure And Function
7 Structure and function Structure and function Application Use the machine only as intended, see chapter Safety, Proper use. Functional description Item Designation Item Designation Air cleaner Exciter V-belt Throttle lever Exciter Control handle Base plate Guide handle head Battery Upper mass Starter Vibration dampers... -
Page 22: Components And Operator's Controls
8 Components and operator's controls Components and operator's controls Machine Item Designation Item Designation Central suspension Integrated driving mechanism Fuel tank Guide handle Battery (Electronic starter) Control handle Recoil starter Throttle lever Box for fittings (Electronic starter) Stopping pin (Stop) (Electronic starter) Electronic starter (only certain machine types) Item... -
Page 23: Transport
9 Transport Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Danger due to the machine falling. If the machine falls, it can cause severe injury such as crushing. ... -
Page 24: Transporting The Machine
9 Transport Transporting the machine Item Designation Item Designation Guide handle Tie-down lugs (protective frame) Central suspension (attachment point) 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Fasten suitable lifting tackle to the central suspension (2) provided. 4. -
Page 25: Use And Operation
10 Use and operation 10 Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. 10.1 Prior to starting the machine 10.1.1 Checks before startup Before you start the engine, check the following: Fuel level. -
Page 26: Starting The Engine With Electronic Starter
10 Use and operation 10.2.2 Starting the engine with electronic starter Item Designation Ignition lock 1. Put throttle lever in the full throttle position. 2. Insert the key into the ignition lock. 3. Turn key to position II and release when the engine has started. Note: Abort the start attempt after no more than 15 seconds. -
Page 27: Operating The Machine
10 Use and operation 10.3 Operating the machine 10.3.1 Operating in the forward and reverse direction Press the control handle in the direction of travel. Note: The forward and reverse speed can be continuously varied. 10.3.2 Compacting on a slope Compacting on slopes The following points must be observed if you plan to compact inclined surfaces (slopes, escarpments): Always stand above the machine on a slope. -
Page 28: Decomissioning
10 Use and operation 10.4 Decomissioning Turning off the engin Item Designation Off switch 1. Put the throttle lever into the idle position. 2. Press the OFF switch. 10.4.1 Only for machine types with electronic starter:: Item Designation Ignition lock 3. -
Page 29: Maintenance
11 Maintenance 11 Maintenance WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Injury may be caused by uncontrolled startup and moving parts. ... -
Page 30: Maintenance Schedule
Change engine oil. Check the valve clearance, set to 0.10 mm when the engine is cold. * * Have these tasks carried out by the service department of your Wacker Neuson contact person. 11.1.2 Daily maintenance work Maintenance work... -
Page 31: Regular Maintenance
0.10 mm when the engine is cold. * Replace the fuel filter. * Replace air cleaner. Clean oil filter. * * Have these tasks carried out by the service department of your Wacker Neuson contact person. 100_0202_mt_0005.fm... -
Page 32: Maintenance Work
11 Maintenance 11.2 Maintenance work 11.2.1 Cleaning machine WARNING Use of improper cleaning agents may lead to fire or explosion. Do not use gasoline or any other solvents to clean components. Clean the machine with water after each use. High pressure washers or chemical agents must not be used. -
Page 33: Checking The Water Separator
11 Maintenance 11.2.3 Checking the water separator Item Designation Inspection glass Drain plug 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Check whether there is water in the inspection glass of the water separator. 4. -
Page 34: Checking Engine Oil Level
11 Maintenance 11.2.4 Checking engine oil level Item Designation Oil level dipstick Mark 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Remove any dirt around the oil level dipstick. 4. Remove the oil level dipstick and wipe it with a clean, lint-free cloth. 5. -
Page 35: Changing The Engine Oil
11 Maintenance 11.2.5 Changing the engine oil Item Designation Item Designation Oil level dipstick Oil drain hose Oil change valve Note: The work area should be covered with a waterproof sheet to protect the floor (protection of the environment). Note: Drain the oil while the engine is still hot. This ensures that the oil will be drained quickly and completely. -
Page 36: Checking / Filling Hydraulic Oil Level
11 Maintenance 11.2.6 Checking / filling hydraulic oil level Item Designation Item Designation Filler hole Control handle Gear Guide handle 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Vertically set guide handle head and lock into place. 5. -
Page 37: Checking Exciter Oil Level
11 Maintenance 11.2.7 Checking exciter oil level Item Designation Filler hole Start of thread 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. Let machine cool off. 4. Remove any dirt around the filler hole. WARNING Hot exciter oil can spill, causing scalding injuries. -
Page 38: Re-Tighten Exciter V-Belt
11 Maintenance 11.2.8 Re-tighten exciter V-belt Item Designation Item Designation V-belt Screws (3 pieces) Engine V-belt disc Belt guard Disc Screws (3 pieces) V-belt pulley half 1. Place the machine upright on a flat surface. 2. Switch off the engine. 3. -
Page 39: Malfunctions
12 Malfunctions Please refer to the following table if the machine does not work properly. It contains potential faults, their causes and remedies. Notify your Wacker Neuson contact in case of malfunctions you cannot or may not remedy yourself. Malfunction Cause Remedy Reverse travel speed too low. -
Page 40: Boost
12 Malfunctions 12.1 Boost WARNING Danger of explosion due to detonating gas. Injury may result from spraying acid. Wear safety glasses and acid-proof protective gloves. The donor battery and the machine's battery must have the same voltage (12 V). ... -
Page 41: Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 42: Accessories
14 Accessories 14 Accessories There is a wide range of accessories available for the machine. For more information on the individual accessories, visit the following website: www.wackerneuson.com. 100_0000_0008.fm... -
Page 43: Technical Data
15 Technical data 15 Technical data 15.1 DPU2540, DPU2550, DPU2560 Designation Unit DPU 2540H DPU2550H DPU 2560H DPU 2560Hts Item no. 5000610035 5000610036 5000610037 5000610038 Engine number 5100055412 5100055412 5100055412 5100055412 Centrifugal force 25.00 25.00 25.00 25.00 Oscillations 5400 5400 5400 5400 Compaction performance*... -
Page 44: Dpu3050
15 Technical data 15.2 DPU3050 Designation Unit DPU 3050H DPU 3050H US DPU 3050He Item no. 5000610039 5100000310 5000610298 Engine number 5100043172 5100038553 5100043173 Centrifugal force 30.00 30.00 30.00 Oscillations 5400 5400 5400 Compaction performance* Negative wheel castor m/min 19.0 19.0 19.0 Gradeability... -
Page 45: Dpu3060, Dpu3070
15 Technical data 15.3 DPU3060, DPU3070 Designation Unit DPU 3060H DPU 3070H DPU 3060Hts DPU 3060Hets Item no. 5000610040 5000610041 5000610042 5000610302 Engine number 5100043172 5100043172 5100043172 5100043173 Centrifugal force 30.00 30.00 30.00 30.00 Oscillations 5400 5400 5400 5400 Compaction performance* Negative wheel castor m/min 18.0... -
Page 46: Dpu3750, Dpu3760
15 Technical data 15.4 DPU3750, DPU3760 Designation Unit 3750Hts 3750Hts US 3750Hets 3760Hts 3760Hets Item no. 5000610321 5100000311 5000610322 5000610358 5000610359 Engine number 5100043172 5100038553 5100043173 5100043172 5100043173 Centrifugal force 37.00 37.00 37.00 37.00 37.00 Oscillations 5400 5400 5400 5400 5400 Compaction performance* Negative wheel castor... -
Page 47: Combustion Engine
Air filter Dry air filter Starter type Recoil starter Battery voltage – Special Wacker Neuson Battery capacity (nominal value) – starter battery for vibratory plates, -12 V, 18 * Determined value of CO emission during engine certification without consideration of the application on the machine. -
Page 48: Emission Control Systems Information And Warranty
16 Emission control systems information and warranty 16 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. -
Page 49: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU2540, DPU2550, DPU2560 Product type Vibratory plate Function of product... - Page 50 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU3050, DPU3060, DPU3070 Product type Vibratory plate Function of product...
- Page 51 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU3750, DPU3760 Product type Vibratory plate Function of product Soil compaction...