Related Manuals for Wacker Neuson DPU 4045H
Summary of Contents for Wacker Neuson DPU 4045H
- Page 1 0109984en 04.2008 Vibratory plate DPU 4045H Operator´s Manual...
- Page 3 Important information This machine has been provided with an EPA-certified engine. Additional information found engine manufacturer‘s notes. WARNING Engine exhaust, some of its constitvents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproduc- tive harm.
- Page 4 T00940GB.fm...
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Page 5: Foreword
Foreword Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability. -
Page 6: Table Of Contents
Table Of Contents Foreword Safety instruction General instructions ................6 Operation ....................6 Safety checks ..................8 Maintenance ..................9 Transport ....................9 Maintenance checks ................10 Technical Data Description Applications ..................13 Dimensions ..................13 Max. admissible inclination ..............13 Description of function .................14 Transport to work site /Recommendations on compaction Transport to work site ................16 Recommendations on compaction ............17 Operation... - Page 7 Table Of Contents Maintenance Maintenance schedule ................23 Engine oil .....................24 Hydraulic control ..................25 Exciter ....................26 Exciter V-belt ..................27 Faults Forward speed too low ................28 Reverse speed too low ................28 No reverse motion ................28 Loss of hydraulic oil ................28 Engine does not start ................29 Lables EC - Conformity Certificate DIN EN ISO 9001 Certificate...
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Page 8: Safety Instruction
Safety instruction Safety instruction for the use of vibratory plates with combustion engines General instructions 2.1.1 Vibratory plates may only be operated by persons who ∗ are at least 18 years of age ∗ are physically and mentally fit for this job ∗... - Page 9 Safety instruction 2.2.3 During operation the operator may not leave the control elements. 2.2.4 The operator has to stop the engine of the vibratory plate before going on breaks. The machine has to be placed such that it cannot turn over. 2.2.5 Stop engine before filling fuel tank.
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Page 10: Safety Checks
Safety instruction 2.2.14 When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so that he will not be squeezed between the handle and a possible obstacle. Special care is required when work ing on uneven ground or when compacting coarse material. Make sure of a firm stand when operating the machine under such conditons. -
Page 11: Maintenance
Safety instruction Maintenance 2.4.1 Only use original spare parts. Modifications to this machine including the adjustment of the maximum speed set by the manufacturer are subject to the express approval of WACKER. In case of nonobservance all liabilities shall be refused. 2.4.2 All drive units have to be switched off before carrying out maintenance jobs. -
Page 12: Maintenance Checks
Safety instruction Maintenance checks 2.6.1 According to the conditions and frequency of use, vibratory plates have to be checked for safe operation at least once a year by skilled technicians, such as those found at WACKER-service depots and have to be repaired if necessary. Please also observe the corresponding rules and regulations valid in your country. -
Page 13: Technical Data
Technical Data Technical Data DPU 4045H Item no. 0610051 Operating weight without extension plates 440 (mm) kg: Forward/reverse speed m/min: 0 to 20 Surface compaction performance to 732 Power transmission From drive engine directly to exciter unit via automatic centrifugal and V-belts... - Page 14 Technical Data DPU 4045H The weighted effec-tive acceleration value, determined according to EN ISO 5349 (*) In accordance with the installed useful outlet power according to Directive 2000/14/ TD00691GB.fm...
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Page 15: Description
Description Description Applications The application range of these machines reaches from the trench and surface compaction, even with semi-cohesive soils, to the vibration of interlocking paving stones and sett pavements. Dimensions Max. admissible inclination T00986GB.fm... -
Page 16: Description Of Function
Description Description of function 4.4.1 The vibration required for compaction is produced by the exciter (13) which is firmly joined to the lower mass (5). This exciter (13) is designed as a central vibrator with aligned vibrations. Such a principle permits the direction of vibration to be changed by turning the eccentric weights (15). - Page 17 Description 4.4.3 The centrifugal clutch (11) interrupts flow of power to the exciter (13) at low engine speed and thus permits perfect idling of the drive engine (1). 4.4.4 The automatic V-belt pulley (10) combined with the centrifugal clutch (11) ensures optimum tension of the exciter V-belt (12) during operation and relief of the tension of the exciter V-belt (12) when the machine is being relocated or transported.
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Page 18: Transport To Work Site /Recommendations On Compaction
Transport to work site /Recommendations on compaction Transport to work site /Recommendations on compaction Transport to work site Conditions: ∗ To transport the vibration plate, only use suitable lifting equipment with a minimum load-bearing capacity of 500 kg. ∗ Always switch off engine before transporting the machine! ∗... -
Page 19: Recommendations On Compaction
Transport to work site /Recom- Recommendations on compaction 5.2.1 Ground conditions The max. compaction depth depends on several factors relating to the ground condition, such as moisture, grain distribution etc, it is therefore not possible to specify exact values. Recommendation: In each case determine the max. compaction depth with compaction tests and soil samples. -
Page 20: Operation
Operation Operation Starting 6.1.1 Conditions: Oil: Check oil level with oil dipstick (21), if necessary top up with Fuchs Titan Unic 10W40 MC through oil filler neck (19). Fuel: When pouring diesel fuel into the filler neck (20), maintain absolute cleanliness. - Page 21 Operation 2. Push decompression lever upwards. 3. Insert crank (24) into the bushing. 4. After having engaged the automatic decompression system to the stop position, the engine will require five full turns of the crank until the engine regains its compression and fires up. 5.
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Page 22: Mechanical Oil Pressure Control
Operation Mechanical oil pressure control It is necessary to reactivate the mechanical oil pressure control in the following cases: ∗ after the initial filling - first filling - of the fuel tank or if the tank has run dry. ∗ in the case of an automatic engine stop due to an inefficient engine oil supply. -
Page 23: Forward And Reverse Motion
Operation Forward and reverse motion The engine speed can be infinitely varied on the throttle control lever. The direction of travel is determinet with the shift lever (6). Depending on the position of the shift lever (6), the vibration plate compacts in forward direction, at standstill or in reverse direction. -
Page 24: Additional Notes On Starting At Very Low Temperatures
Operation Additional notes on starting at very low temperatures! Never use starting sprays or similar - they are forbidden because they are dangerous. Only use original Wacker crank. If cranking, is too slow, the engine can start running in the opposite direction of rotation. -
Page 25: Maintenance
Maintenance Maintenance Maintenance schedule Check all external screw connections for tight fit appox. 8 hours alfter first operation. Component Maintenance work Maintenance interval Drive engine First oil change and filter. approx. 8 hours after Cold engine: Check valve clearance, and adjust if initial start-up Valve clearance necessary. -
Page 26: Engine Oil
Maintenance Engine oil 7.2.1 Check oil level: ∗ Check oil level on oil dipstick (21). ∗ .If the oil level is too low, top up with Fuchs Titan Unic 10W40 MC though the filler nozzle (19). 7.2.2 Changing the oil: 1. -
Page 27: Hydraulic Control
Maintenance Hydraulic control 7.3.1 Check oil level: 1. Move centre pole into vertical position. 2. Open filler bore (26). 3. Oil level must be at mark, if necesary top up with hydraulic oil Fuchs Renolin MR 520. 4. Close filler bore (26). 7.3.2 Venting hydraulic control: 1. -
Page 28: Exciter
Maintenance Exciter 7.4.1 Check oil level: 1. Position vibration plate horizontally. 2. Open filler bore (30). 3. The oil level must reach the start of the thread of the filler bore. 4. If necessary, pour in Fuchs Titan Unic 10W40 MC through filler bore (use funnel 0,75 l). -
Page 29: Exciter V-Belt
Maintenance Exciter V-belt It is not necessary to retighten the V-belt owing to the use of the automatic centrifugal clutch. Should the V-belt width fall below 15,5 mm the V-belt must be replaced. 7.5.1 Changing the exciter V-belt: 1. Remove belt guard (31). 2. -
Page 30: Faults
Faults Faults Forward speed too low Cause Remedy To little hydraulic oil in the centre pole Top up hydraulic oil. head. Air in hydraulic control. Bleed system. Reverse speed too low Cause Remedy Too much hydraulic oil in centre pole Correct oil level in accordance with head. -
Page 31: Engine Does Not Start
Faults Engine does not start Cause Remedy Fill up with oil and actuate valve lever Lack of lubricating oil. at oil filter housing once. T00990GB.fm... -
Page 32: Lables
Lables Lables Notice-Starting procedure Notice-Air cleaner service indicator Inspect during engine operation Sound power level Ear protection decal Notice-Lifting point Notice-Maintenance Maintenance decal Warning notice - Do not run without protective devices. - Read operator’s manual in detail. Start-Stop Wacker-Logo Type SK00668GB.fm... - Page 33 Wacker Construction Equipment AG, Preußenstraße 41, 80809 München certifies that the construction machine: 1. Category: Vibrating plate 2. Model: DPU 4045H 3. Machine type number: 0610051 4. Absolute installed power: 5,8 kW was assessed in accordance with the directive 2000/14/EC:...
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Page 35: Din En Iso 9001 Certificate
DIN EN ISO 9001 Certificate Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK e.V. C E R T I F I C A T E Registration-Number: 6236/QM/06.97 This is to certify that the company Wacker Construction Equipment AG Wacker-Werke GmbH & Co. KG at the following locations Head Office Munich Preußenstraße 41... - Page 36 Wacker Construction Equipment AG Preußenstraße 41 80809 München Tel.: +49-(0)89-3 54 02-0 Fax: +49-(0)89-3 54 02-390 Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.: +852 2406 6032-Fax: +852 2406 6021...