Wacker Neuson DPU 4045 Operator's Manual
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Wacker Neuson DPU 4045 Operator's Manual

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4045, 4545, 5545,
Model
Document
Issue
Version
Language
Operator's manual
Vibratory plate
DPU
DPU
5100009744
01.2019
09
en
6555

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Summary of Contents for Wacker Neuson DPU 4045

  • Page 1 Operator's manual Vibratory plate 4045, 4545, 5545, 6555 Model Document 5100009744 Issue 01.2019 Version Language...
  • Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.

  • Page 3: California Proposition 65 Warning

    1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
  • Page 4 1 CALIFORNIA Proposition 65 Warning 100_0000_0024.fm...

  • Page 5: Table Of Contents

    Storage location of the manual ....................8 Accident prevention regulations....................8 More information.......................... 8 Target group ..........................8 Explanation of symbols........................ 8 Wacker Neuson Contact partner ....................9 Disclaimer ............................ 9 Product identification of the machine................... 9 Security ..........................10 Policy ............................10 Areas of responsibility of the operator ..................
  • Page 6 Table of contents Disposal ..........................42 12.1 Disposal of batteries ........................42 Accessories ......................... 43 Technical data ........................44 14.1 DPU4045 ........................... 44 14.2 Combustion engine........................45 Technical data ........................46 15.1 DPU4545 ........................... 46 15.2 Combustion engine........................48 Technical data ........................49 16.1 DPU5545 ...........................

  • Page 7: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.

  • Page 8: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.

  • Page 9: Wacker Neuson Contact Partner

    3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual.

  • Page 10: Security

    The following cases are considered structural changes: Opening the machine and the permanent removal of components.  Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design  system and quality of the original parts.

  • Page 11: Operator Responsibilities

    4 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ...

  • Page 12: Specific Safety Instructions - Vibratory Plates

    4 Security 4.6.2 Service The machine should only be maintained/repaired by technically trained personnel.  Use only original spare parts and accessories. This ensures the operational safety of the machine.  Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed.
  • Page 13 Do not exceed max. allowable slanting position of the machine – possible failure of the engine  lubrication, see chapter Technical Data. Only Wacker Neuson use starter batteries. These are vibration proof and therefore suitable for the  high vibration exposure.

  • Page 14: General Safety Instructions - Combustion Engines

    Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the emissions. Settings for this engine may only be changed by a professional. For more information, contact the manufacturer or your Wacker Neuson contact partner. General safety instructions – fuel, lubricants and coolants The following notes must be observed: Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants.

  • Page 15: Maintenance

    Observe the maintenance schedule. Non-listed work must be taken over by the service department  of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.  Keep the machine clean.

  • Page 16: Safety Devices

    4 Security 4.13 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced.

  • Page 17: Safety And Information Labels

    5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible  condition.
  • Page 18 5 Safety and information labels Item Label Description Falling machines can cause serious injury.  Do not lift the machine with the control handle or center pole. DPU45.., DPU55.. Warning. Body parts can be crushed or cut off from rotating engine parts. Do not touch the support of the starting crank.

  • Page 19: Setup And Function

    6 Setup and function Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: Vibratory plate  Starting crank (optional)  Operator's manual  Application areas The vibratory plate is used for compacting soil.

  • Page 20: Versions

    6 Setup and function Compatec – compaction display is suitable for all highly compactable and mixed-grained soils. NOTICE Compatec – compaction display only supports soil compaction and does not replace the professional measuring of soil density by an expert. Narrow protective frame (optional) For narrow cable trenches, the narrow protective frame is recommended.

  • Page 21: Components And Operator's Controls

    7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Protective frame Upper mass Operating hour meter (optional) Base plate Extension plates Center pole Compatec – compaction display (optional): Central lifting point Control lamp operation Fuel tank Nameplate Center pole...

  • Page 22: Operator's Controls

    7 Components and operator's controls Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission.

  • Page 23: Transport

    Escaping fuel may catch fire and cause serious burns. Lift and transport the machine upright.  Loading and transport Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. Item Designation Item Designation Center pole Handle center pole lock When loading and transporting, the center pole must be locked into place by engaging the center pole lock in the vertical position.
  • Page 24 8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Tie-down lugs 1. To lift the machine, hang suitable tackle at the central lifting point. 2.

  • Page 25: Operation And Use

    Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the  machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine. ...

  • Page 26: Commissioning

    Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends the application of the sliding mechanism in order to avoid damage to the machine and compaction material. See chapter Accessories.
  • Page 27 9 Operation and use NOTICE In this position, the decompression automation system audibly locks into place and the engine is ready to start. 3. Stand next to the machine. 4. Insert the starting crank into the support. 5. Grab the crank handle with one hand. Support yourself on the protective cage with the other hand. NOTICE After the decompression automation system locks into place, give starting crank revolutions are required until the engine can be re-compressed and strike.
  • Page 28 9 Operation and use 9.3.2 Commissioning the machine in the cold (manual start) NOTICE For temperatures below -5 °C, generally freely turn the engine. Item Designation Item Designation Decompression lever Metering device Lever for the oil pressure monitoring 1. Move the decompression lever to the center position. 2.
  • Page 29 9 Operation and use 9.3.3 Commissioning the machine (electric start) Item Designation Item Designation Throttle lever Ignition lock Decompression lever Charge control lamp 1. Put the throttle lever in the full throttle position. NOTICE In extreme cold, actuate the decompression lever as well and push it up. In this position, the decompression automation system audibly locks into place and the engine is ready to start.

  • Page 30: Operation

    9 Operation and use 9.3.5 Machine with Compatec – compaction display (optional) Item Designation Item Designation Display unit LEDs/light progress bar 1. During the first few seconds after starting the machine, a light progress bar appears on the display unit. 2.

  • Page 31: Decommissioning

    9 Operation and use 9.4.2 Reading Compatec – compaction display This display roughly indicates the progress of the compaction. NOTICE To protect the machine, the display unit warns the operator of over-compaction by quickly flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions of the working area.
  • Page 32 9 Operation and use 9.5.2 Decommissioning the machine (electric start) Item Designation Item Designation Throttle lever Charge control lamp Ignition lock 1. Put the throttle lever back to the detent. 2. After the engine has come to a standstill, turn the ignition switch key in the ignition lock to the left and pull out.

  • Page 33: 10 Maintenance

    10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual.  WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death.

  • Page 34: Maintenance Table

    Check the to ensure the screwed connections are firmly   seated  Re-lubricate the threaded spindle and ratchet pin Clean cooling fins.*** 250 h Note the engine operator's manual. Have this work performed by the service department of your Wacker Neuson contact partner. Yanmar. 100_0202_mt_0008.fm...

  • Page 35: Maintenance Jobs

    10 Maintenance 10.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors.  Avoid contact of skin or eyes with fuel, lubricants and coolants.  WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke.
  • Page 36 10 Maintenance Check water trap (optional) Item Designation Item Designation Plate cover Hexagonal bolt 1. Dismantle the plate cover. 2. Loosen the hexagonal bolt 2-3 by revolutions. 3. Collect the escaping drops in a transparent container. NOTICE Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel. This can be seen by a clear separating line.
  • Page 37 10 Maintenance Item Designation Item Designation Belt guard Screw 1. Disassemble the belt guard. 2. Check the condition of the V-belt and the belt stabilizer. If the V-belt width should be less than 15.5 mm or if there is visible damage, this must be replaced. 3.
  • Page 38 10 Maintenance Replacing the V-belt (machines with Yanmar engine) 1. Disassemble the belt guard. 2. In the event of visible damage, the V-belt must be replaced. 3. Loosen screws on the engine V-belt pulley 4. Remove external half of V-belt pulley. 5.
  • Page 39 10 Maintenance 4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely. NOTICE Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally friendly manner in accordance with the existing rules and regulations of the legislative body.

  • Page 40: 11 Troubleshooting

    Sensor is defective. been successfully tested. Have this work performed by the service department of your Wacker Neuson contact partner. 11.2 Perform jump start with donor starter battery If the starter battery of the machine is discharged and the engine does not start, a jump-start with a donor battery is possible.
  • Page 41 Perform jump start 5. Start engine. If the engine does not start after a maximum of 15 seconds, stop the starting process and contact your Wacker Neuson contact person. 6. Run engine for a few minutes. Disconnect the jumper cable 7.

  • Page 42: 12 Disposal

    Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased.

  • Page 43: 13 Accessories

    13 Accessories 13 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from ...

  • Page 44: 14 Technical Data

    14 Technical data 14 Technical data 14.1 DPU4045 Designation Unit DPU4045Ye DPU4045Yeh DPU4045Yehzf Item number 5100016954 5100009662 5100022113 Centrifugal force 40.00 40.00 40.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 24.0 24.0 24.0 Gradeability 36.4 36.4 36.4 Length (center pole in working 1,661 1,661...

  • Page 45: Combustion Engine

    Max. oil filling Max. performance Drill speed 1/min 3,000 Standards ISO 3046 IFN Air cleaner Dry-type air cleaner Starter type Electric starter Battery voltage Special Wacker Neuson starter battery for vibratory plates, 12 V, 45 Ah Battery capacity (nominal value) 100_0202_td_0009.fm...

  • Page 46: 15 Technical Data

    15 Technical data 15 Technical data 15.1 DPU4545 Designation Unit DPU4545H DPU4545He DPU4545Heh Item number 5100009661 5100016951 5100009659 Centrifugal force 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0 25.0 Gradeability 57.7 57.7 57.7 Length (center pole in working 1,661 1,661...
  • Page 47 15 Technical data DPU4545 Designation Unit DPU4545 DPU4545 DPU4545 DPU4545 Hech Heh US Hech US Hechzf Item number 5100016953 5100015429 5100009660 5100016952 5100022112 Centrifugal force 45.00 45.00 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0...

  • Page 48: Combustion Engine

    Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner Starter type Manual crank start Electric starter Electric starter Battery voltage – Special Wacker Neuson starter battery for vibratory plates, 12 V, 45 Ah Battery capacity (nominal – value) 100_0202_td_0015.fm...

  • Page 49: 16 Technical Data

    16 Technical data 16 Technical data 16.1 DPU5545 Designation Unit DPU5545H DPU5545He DPU5545 DPU5545 Heap Item number 5100009656 5100016947 5100009652 5100016949 Centrifugal force 55.00 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,170 Travel speed m/min 27.0 27.0 27.0 26.0...
  • Page 50 16 Technical data Designation Unit DPU5545 DPU5545 DPU5545 Hehap Hech Item number 5100009654 5100016950 5100009655 Centrifugal force 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 Compaction performance* 1,170 Travel speed m/min 26.0 27.0 27.0 Gradeability 57.7 57.7 57.7 Length (center pole in working 1,661 1,661 1,661...
  • Page 51 16 Technical data Designation Unit DPU5545Hech US DPU5545Heh US Item number 5100016948 5100009653 Centrifugal force 55.00 55.00 Oscillations 1/min 4,150 4,150 Compaction performance* Travel speed m/min 27.0 27.0 Gradeability 57.7 57.7 Length (center pole in working 1,661 1,661 position) Width Height 1,308 1,308...

  • Page 52: Combustion Engine

    Air cleaner Dry-type air cleaner Dry-type air cleaner Dry-type air cleaner Starter type Manual crank start Electric starter Electric starter Battery voltage – Special Wacker Neuson starter battery for vibratory plates, 12 V, 45 Ah Battery capacity (nominal – value) 100_0202_td_0016.fm...

  • Page 53: Technical Data

    17 Technical data 17 Technical data 17.1 DPU6555 Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 Heap Item number 5100009651 5100015773 5100016940 5100016943 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200 1,200 1,450 Travel speed m/min 28.0 28.0...
  • Page 54 17 Technical data Designation Unit DPU6555Heh DPU6555 DPU6555 DPU6555 Hehap Hesh Item number 5100009636 5100009638 5100016941 5100015774 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,450 1,200 1,200 Travel speed m/min 28.0 28.0 28.0 28.0 Gradeability...
  • Page 55 17 Technical data Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 DPU6555 Hech Hecs Hecsh Hecsh Item number 5100016944 5100009639 5100016945 5100015775 5100021400 Centrifugal force 65.00 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200 1,200 1,200 1,200 Travel speed...
  • Page 56 17 Technical data Designation Unit DPU6555 DPU6555 Heh US Hech US Item number 5100009637 5100009650 Centrifugal force 65.00 65.00 Oscillations 1/min 4,150 4,150 Compaction performance* 1,200 1,200 Travel speed m/min 28.0 28.0 Gradeability 46.6 46.6 Length (center pole in 1,664 1,664 working position) Width...

  • Page 57: Combustion Engine

    Dry-type air cleaner Starter type Electric starter Manual crank start Electric starter Battery voltage Special – Special Wacker Neuson Wacker Neuson Battery capacity (nominal – starter battery for starter battery for value) vibratory plates, 12 V, vibratory plates, 12 V,...

  • Page 58: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4045 Product type Vibratory plate Function of product Soil compaction...
  • Page 59 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4545 Product type Vibratory plate Function of product Soil compaction...
  • Page 60 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU5545 Product type Vibratory plate Function of product Soil compaction...
  • Page 61 EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU6555 Product type Vibratory plate Function of product Soil compaction...

This manual is also suitable for:

Dpu 4545Dpu 5545Dpu 6555

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