Related Manuals for Wacker Neuson DPU80 Series
Summary of Contents for Wacker Neuson DPU80 Series
- Page 1 Operator's manual Vibratory plate 80, 90, 110 Model Document 5100008833 Issue 06.2016 Version Language...
- Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: Table Of Contents
Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Security ..........................8 Policy ............................8 Areas of responsibility of the operator .................. - Page 4 Table of contents Maintenance schedule – daily maintenance jobs ..............44 Maintenance schedule – regular intervals ................. 44 Maintenance jobs........................45 Troubleshooting ........................52 10.1 Troubleshooting table – machine....................52 10.2 Troubleshooting table – receiving units ..................53 10.3 Fault table - Center pole head control lamp................53 10.4 Troubleshooting chart –...
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Page 5: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 6: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 7: Wacker Neuson Contact Partner
NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson affiliate, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. The manufacturer's address can be found at the beginning of this manual. -
Page 8: Security
The following cases are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 9: Operator Responsibilities
3 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator’s manual must supplemented with additional instructions that take regulatory, national, or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ... -
Page 10: Specific Safety Instructions - Vibratory Plates
The relevant rules and regulations for measuring, evaluating and reducing vibration emissions, especially the DIN 4150-3, must be considered. Wacker Neuson assumes no liability for any damage to buildings. Specific safety instructions – remote controlled vibratory plates Always keep remote control and receiving units of the machine clean and free from dry, oil, and ... -
Page 11: General Safety Instructions - Combustion Engines
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the emissions. Settings for this engine may only be changed by a professional. For more information, contact the manufacturer or your Wacker Neuson contact partner. 3.10 General safety instructions – fuel, lubricants and coolants The following notes must be observed: Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. -
Page 12: Personal Protective Equipment
Observe the maintenance schedule. Identified work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 13: Behavior In Dangerous Situations
3 Security This machine has the following safety equipment: Item Description Item Description Protective frame / protective hoods Emergency stop switch Automatic central position of control handle NOTICE Always tighten loosened screwed connections with the prescribed torque setting. Protective frame / protective hoods The protective frame with the protective hoods protects the operator in particular from hot engine parts and noise. -
Page 14: Safety And Information Labels
4 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. -
Page 15: Safety And Information Labels On The Remote Control
4 Safety and information labels Item Label Description US Machines Warning. WARNING WARNUNG ADVERTENCIA 0219261 ADVERTISSEMENT 0219176 Closing the protective hood can lead to crushing wounds. When closing the protective hood, do not grab between the machine and the protective hood. 0207747 Warning against hot surface. -
Page 16: Setup And Function
5 Setup and function Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: Vibratory plate Remote control (optional) Operator's manual Manual for machine configuration (includes PIN data of the machine) ... - Page 17 5 Setup and function In order for the machine to be able to execute the control commands, the remote control and machine must be set to the same transmission channel. Each machine has its own address for the transmission channel. Upon delivery, the transmitter unit is set to the address of the machine and will only work with this machine.
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Page 18: Versions
5 Setup and function 5.3.3 Machine configuration system In the machine configuration system, machine parameters can be changed by the user (e.g. switching an activation PIN on or off). 5.3.4 Machine protection – installation (optional) The acceleration load of the upper mass is monitored via a sensor. When a threshold value corresponding to an operation of the vibratory plate on an extremely hard surface (concrete, asphalt) is exceeded, a warning is given to the operator that the vibrator plate is overloaded. -
Page 19: Components And Operator's Controls
6 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Eyelet for padlock Upper mass Receiving units Base plate Bracket for remote control and charging cable Center pole Bracket for operator's manual Fuel tank Nameplate Central lifting point Center pole... -
Page 20: Operator's Controls
6 Components and operator's controls Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls such as the ON/OFF switch, and throttle control handles may not be locked, manipulated, or changed without permission. - Page 21 6 Components and operator's controls With the ON/OFF switch, the diagnostic and configuration menus can also be called up and menu items can be changed. Setting key Digits of the activation PIN, setup PIN, or machine settings can be adjusted with the black setting key. Display and control lamps 1 2 3 4 5 6 Item...
- Page 22 6 Components and operator's controls Control lamp for coolant temperature The control lamp for coolant temperature indicates whether the coolant temperature is within the permissible range. The control lamp for coolant temperature lights up red when the coolant temperature is too high. ...
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Page 23: Components And Operator's Controls - Remote Control Unit
6 Components and operator's controls Components and operator’s controls – remote control unit The remote control of the DPU80r, DPU90r and DPU110r may only be used for these machines. 11 10 9 Item Designation Item Designation Joystick (left, right) Engine start button Socket for charging cable ON/OFF switch Carrying strap... - Page 24 6 Components and operator's controls Operation Operation control lamp flashes green when the remote control is switched on. The control lamp for operation flashes green when the remote control is switched on. The control lamp for operation flashes red when the charge situation of the rechargeable battery is ...
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Page 25: Transport
7 Transport Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. DANGER Danger from falling. Falling machines can cause serious injury e.g. through crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient ... - Page 26 7 Transport Lift machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point (attachment point) Tie-down lugs 1. Place the central lifting point in the vertical position. 2. To lift the motor, hang suitable tackle at the central lifting point. 3.
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Page 27: Operation And Use
Complete the following inspections: Check the machine and components for damage. If there is any visible damage, do not use the machine and immediately contact the Wacker Neuson service. Ensure that loose packaging material has been removed from the machine. ... - Page 28 8 Operation and use 8.1.2 Set center pole Item Designation Item Designation Center pole Star knob The optimum working height of the center pole can be adjusted by turning the star knob. 8.1.3 Remote controlled machine Remove remote control from the bracket Item Designation Item...
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Page 29: Notes About Operation
8 Operation and use Notes about operation WARNING Danger of tipping There is a serious risk of injury from slipping or tipping over of the machine. Near edges, at least 2/3 of the machine must be on a load-bearing surface. If not, decommission the machine and lift back on a load-bearing surface. -
Page 30: Commissioning
8 Operation and use Remote-controlled machinery – direction of movement The direction of movement of the machine is self-contained from the position of the operator. If the joystick of the remote control is pressed forward, the machine moves always forward. WARNING Mixing up the direction of movement of the machine poses a danger of crushing for others Operate the machine from behind and maintain a minimum safety distance of at least... -
Page 31: Din En Iso 9001 Certificate
8 Operation and use When the machine is activated, all control lamps light up for approx. 1 second. The following are displayed in sequence: Auto-engaging status. The transmission channel set on the machine (optional). Number of operating hours. ... - Page 32 8 Operation and use 8.3.2 Commission machine (center pole) Item Designation Item Designation Start button Vibratory rammer Control lamp 1. The red control lamp on the center pole flashes briefly at intervals of 5 s to signal readiness to start. 2.
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Page 33: Operation
8 Operation and use Start engine Item Designation Engine start button 1. Directly aim remote control towards a receiver unit. 2. Briefly press start button of the remote control – the motor will start automatically. When the receiving units flash yellow, the machine is ready for operation. NOTICE The starting process can take up to 2 minutes. - Page 34 8 Operation and use 8.4.1 Operating machines with center pole Item Designation Item Designation Vibratory rammer Forward Central position of control handle Reverse 1. Pull vibration switch 2. Select travel direction and speed with the control handle. Speed display by lighting of the slow/fast-rocker switch or flashing for intermediate positions. ...
- Page 35 8 Operation and use 8.4.2 Operating a remote-controlled machine The following table shows how the machine moves when the respective joystick of the remote control is operated: No movement Forward Reverse Forward left turn Forward right turn Reverse left turn Reverse right turn Left stand rotation Right stand rotation...
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Page 36: Decommissioning
8 Operation and use 8.4.4 Read the Compatec display unit (optional) This display roughly indicates the progress of the compaction. NOTICE The functionality of the machine protection installation is integrated. See the chapter Machine protection installation. NOTICE The brightness of the LED automatically adjusts to the light conditions of the working area. The number of LEDs lit is proportional to the soil density, more illuminated LEDs corresponds to a ... - Page 37 8 Operation and use 1. Press vibration switch – Vibration switches off and machine stops. 2. Press the start button – the engine switches off. NOTICE The Compatec display unit automatically switches itself off once the machine is turned off. 8.5.2 Decommissioning the machine (remote control) Switch off remote control and engine...
- Page 38 8 Operation and use Item Designation Item Designation Control lamps ON/OFF switch (red) Display 1. Open rear protective hood. 2. Press the ON/OFF switch on the machine in order to deactivate it. If the operation and receiving unit control lamps turn off, the machine is deactivated. 3.
- Page 39 8 Operation and use 8.5.4 Charge rechargeable battery (remote control) NOTICE Charging the battery at temperatures below 0°C may not be possible. Charging rechargeable battery with charging cable NOTICE After connecting the charging cable to the remote control, the rechargeable battery is loaded.
- Page 40 8 Operation and use 8.5.5 Rechargeable battery charger with external charging device (optional) Only use external battery chargers from Wacker Neuson. Remove rechargeable battery from the remote control Item Designation Item Designation Rechargeable battery Clip 1. Press the clip and simultaneously pull the rechargeable battery to the right.
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Page 41: Setting The Transmission Channel (Remote Control)
8 Operation and use Setting the transmission channel (remote control) The machine can only be operated if the transmission channel of the remote control corresponds to the transmission channel of the machine. The supplied remote control corresponds uniquely with each machine. -
Page 42: Operation Of The Configuration Menu
8 Operation and use Item Designation Item Designation Consecutive number Error code Operating hours 1. In the diagnostics menu, select the error memory. 2. To select the stored error, repeatedly press the black setting button until the desired area appears. 3. -
Page 43: Maintenance
9 Maintenance Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 44: Maintenance Schedule - Daily Maintenance Jobs
Check the rubber buffers on the protective hoods, hinges and locks for pretension. Replace the hydraulic oil filter with air cleaner.* Check the tapped clearance, adjust if necessary.* Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_mt_0011.fm... -
Page 45: Maintenance Jobs
Replace the tooth belt pulley of the engine.* Replace the hydraulic hose lines.* Have this work performed by the service department of your Wacker Neuson contact partner. Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors. - Page 46 9 Maintenance 3. Unscrew the fuel cap of the fuel tank and remove it. 4. If necessary, remove and clean the dirty fuel filter. Reinsert fuel filter before topping up. 5. Top off fuel to the limit mark – for fuel type, see Technical Data chapter. 6.
- Page 47 9 Maintenance 3. If necessary, fill with engine oil with a funnel until the upper mark of the oil-level dipstick is reached – for the oil specification and quantity, see the Technical Data chapter. 4. Put the cover back on the oil filler opening and press firmly. 5.
- Page 48 9 Maintenance 9.4.5 Check/clean/replace air cleaner Item Designation Item Designation Air cleaner Dust discharge valve 1. Open rear protective hood. Check air cleaner Check whether the clamps of the air cleaner are tight and the air cleaner is undamaged. Check whether the dust discharge valve is dirty.
- Page 49 9 Maintenance 9.4.6 Check the coolant level and top off coolant Item Designation Item Designation Radiator Coolant reservoir Cover of the coolant reservoir Radiator cap Check the coolant level in the coolant reservoir 1. Open the front protective hood. 2. Remove dirt accumulation in the area of the coolant reservoir. 3.
- Page 50 9 Maintenance 9.4.7 Check exciter oil level and top off exciter oil Item Designation Item Designation Screw plug with seal ring of the oil filler / drain Level of exciter oil opening Check the exciter oil level 1. Open rear protective hood. 2.
- Page 51 9 Maintenance 9.4.8 Check hydraulic oil level and top off hydraulic oil Item Designation Item Designation Cover of the hydraulic oil tank Oil level glass Check hydraulic oil level 1. Open both protective hoods. 2. Check whether the hydraulic oil reaches the upper edge of the oil level glass. Top off hydraulic oil NOTICE If the machine is losing hydraulic oil, check the hydraulic line for leaks, and have the...
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Page 52: 10 Troubleshooting
Compatec display unit (optional): Overload sensor or electrical Short lighting up of all LEDs does connection is defective. not occur upon initialization. Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0010.fm... -
Page 53: Troubleshooting Table - Receiving Units
/ fast rocker switch. Switch-over from fast to slow operation. Have this work performed by the service department of your Wacker Neuson contact partner. 10.3 Fault table - Center pole head control lamp Fault Possible causes Remedial measure The control lamp illuminates red. -
Page 54: Troubleshooting Chart - Remote Control
Remote control switches itself off – if no button on the remote control is pressed, the remote control will automatically switch off after 10 minutes. Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0010.fm... -
Page 55: Troubleshooting Table - Display
Cooling system is leaking. Have the machine repaired.* Have this work performed by the service department of your Wacker Neuson contact partner. Fault indications on the display If the error is corrected, the error message should be acknowledged in the diagnostic menu because the error is no longer relevant for further operation. - Page 56 10 Troubleshooting Error code Display Possible causes Remedial measure Oil pressure Engine oil level is too low. 1. Deactivate machine. shutdown 2. Top up motor oil. Oil pressure switch or electrical Have the machine repaired.* connection is defective. Excess temperature Coolant level is too low.
- Page 57 10 Troubleshooting Error code Display Possible causes Remedial measure Machine overloaded Machine is overloaded, because the soil Deactivate the machine and density is too high. then re-activate it. To prevent overload, observe the following rules: Avoid operation on soils that are too hard to compact. ...
- Page 58 Earth connection of the engine / upper Have the machine repaired.* alternate in direct succession. mass or electric box / upper mass is loose or defective. Have this work performed by the service department of your Wacker Neuson contact partner. 100_0202_ts_0010.fm...
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Page 59: Perform Jump Start With Donor Starter Battery
4. Reconnect second clamping tongs of the black jumper cable to a grounding point of the machine, e.g. at the engine block. Perform jump start 5. Start engine. If the engine does not start after a maximum of two minutes, contact your Wacker Neuson contact person. 6. Run engine for a few minutes. 100_0202_ts_0010.fm... - Page 60 10 Troubleshooting Disconnect the jumper cable 7. Disconnect clamping tongs of the black jumper cable from the grounding point of the machine. 8. Disconnect second clamping tongs of the black jumper cable from the donor starter battery. 9. Disconnect clamping tongs of the red jumper cable from the positive terminal of the discharged starter battery.
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Page 61: 11 Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 62: 12 Accessories
12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker ... -
Page 63: 13 Technical Data
13 Technical data 13 Technical data 13.1 DPU80 Designation Unit DPU80Le670 DPU80Le770 Centrifugal force Oscillations 1/min 3,380 3,380 Compaction performance 1,166 1,340 Travel speed* m/min Gradeability Length (center pole in working 2,409 2,409 position) Width Height 1,541 1,541 Operating weight Ground clearance Electrical load rating 11.0... -
Page 64: Dpu80R
13 Technical data 13.2 DPU80r Designation Unit DPU80rLe670 DPU80rLe770 Centrifugal force Oscillations 1/min 3,380 3,380 Compaction performance 1,085 1,247 Travel speed* m/min Gradeability Length (center pole in working 1,207 1,207 position) Width Height Operating weight Ground clearance Electrical load rating 11.0 11.0 Nominal speed... -
Page 65: Dpu90
13 Technical data 13.3 DPU90 Designation Unit DPU90Le670 DPU90Le770 DPU90Le770 US Centrifugal force Oscillations 1/min 3.780 3.780 3.780 Compaction performance 1.206 1.386 1.386 Travel speed* m/min Gradeability Length (center pole in working 2.409 2.409 2.409 position) Width Height 1.541 1.541 1.541 Operating weight Ground clearance... -
Page 66: Dpu90R
13 Technical data 13.4 DPU90r Designation Unit DPU90rLe770 US Centrifugal force Oscillations 1/min 3.780 Compaction performance 1.294 Travel speed* m/min Gradeability Length (center pole in working 1.207 position) Width Height Operating weight Ground clearance Electrical load rating 10,7 Nominal speed 1/min 3.350 Maximum range of remote... -
Page 67: Dpu110
13 Technical data 13.5 DPU110 Designation Unit DPU110Le870 DPU110Le970 DPU110Le970 US Centrifugal force Oscillations 1/min 3,600 3,600 3,600 Compaction performance 1,566 1,746 1,746 Travel speed* m/min Gradeability Length (center pole in working 2,409 2,409 2,409 position) Width Height 1,541 1,541 1,541 Operating weight Ground clearance... -
Page 68: Dpu110R
13 Technical data 13.6 DPU110r Designation Unit DPU110rLe870 DPU110rLe970 Centrifugal force Oscillations 1/min 3,600 3,600 Compaction performance 1,462 1,630 Travel speed* m/min Gradeability Length (center pole in working 1,207 1,207 position) Width Height Operating weight Ground clearance Electrical load rating 16.0 16.0 Nominal speed... -
Page 69: Combustion Engine
13 Technical data 13.7 Combustion engine Designation Unit DPU80 DPU90 DPU110 Manufacturer Kohler Type of engine KDW 702 KDW 702-3350 KDW 1003 Combustion method Four-cycle Four-cycle Four-cycle Cooling Water cooling Water cooling Water cooling Cylinders Displacement cm³ 1,028 Max. slanting position °... -
Page 70: Us Combustion Engine
13 Technical data 13.8 US combustion engine Designation Unit DPU90 US DPU110 US Manufacturer Kohler Type of engine KDW 702-3350 US KDW 1003 US Combustion method Four-cycle Four-cycle Cooling Water cooling Water cooling Cylinders Displacement cm³ 1,028 Max. slanting position °... -
Page 71: 14 Emission Control Systems Information And Warranty
14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. -
Page 72: Ec Declaration Of Conformity
EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product DPU80Le DPU90Le DPU110Le Product type Vibratory plate Function of product... -
Page 73: Ec Declaration Of Conformity
EC declaration of conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product DPU80rLe DPU110rLe Product type Vibratory plate Function of product...