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Summary of Contents for Wacker Neuson DPU
- Page 1 Operator's manual Vibratory plate Model Document 5100009744 Issue 09.2022 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: California Proposition 65 Warning
1 CALIFORNIA Proposition 65 Warning CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. -
Page 4: Table Of Contents
Storage location of the manual ....................7 Accident prevention regulations....................7 More information.......................... 7 Target group ..........................7 Explanation of symbols........................ 7 Wacker Neuson Contact partner ....................8 Disclaimer ............................ 8 Product identification of the machine................... 8 Security ..........................9 Policy ............................9 Areas of responsibility of the operator .................. - Page 5 Table of contents Disposal ..........................42 12.1 Disposal of batteries ........................42 Accessories .........................43 Technical data ........................44 14.1 DPU4045 ........................... 44 14.2 Combustion engine........................46 Technical data ........................47 15.1 DPU4545 ........................... 47 15.2 Combustion engine........................49 Technical data ........................50 16.1 DPU5545 ........................... 50 16.2 Combustion engine........................
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Page 6: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 7: Introduction
The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual. -
Page 8: Wacker Neuson Contact Partner
3 Introduction NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: Failure to follow this manual. -
Page 9: Security
The following cases are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 10: Operator Responsibilities
4 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. Operator responsibilities Know and implement the applicable industrial safety regulations. ... -
Page 11: Specific Safety Instructions - Vibratory Plates
4 Security 4.6.2 Service The machine should only be maintained/repaired by technically trained personnel. Use only original spare parts and accessories. This ensures the operational safety of the machine. Screw connections All screw connections must meet the prescribed specifications and must be firmly screwed together. Observe the tightening torques! The screws and nuts may not be damaged, bent or deformed. - Page 12 Do not exceed max. allowable slanting position of the machine – possible failure of the engine lubrication, see chapter Technical Data. Only Wacker Neuson use starter batteries. These are vibration proof and therefore suitable for the high vibration exposure.
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Page 13: General Safety Instructions - Combustion Engines
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the emissions. Settings for this engine may only be changed by a professional. For more information, contact the manufacturer or your Wacker Neuson contact partner. General safety instructions – fuel, lubricants and coolants The following notes must be observed: Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. -
Page 14: Maintenance
Observe the maintenance schedule. Non-listed work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 15: Safety Devices
4 Security 4.13 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced. -
Page 16: Safety And Information Labels
5 Safety and information labels Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. - Page 17 5 Safety and information labels Item Label Description Falling machines can cause serious injury. Do not lift the machine with the control handle or center pole. Machines with recoil starters Warning. Body parts can be crushed or cut off from rotating engine parts. Do not touch the support of the starting crank.
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Page 18: Setup And Function
6 Setup and function Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: Vibratory plate Starting crank (optional) Operator's manual Application areas The vibratory plate is used for compacting soil. -
Page 19: Versions
6 Setup and function Compatec – compaction display is suitable for all highly compactable and mixed-grained soils. NOTICE Compatec – compaction display only supports soil compaction and does not replace the professional measuring of soil density by an expert. Narrow protective frame (optional) For narrow cable trenches, the narrow protective frame is recommended. -
Page 20: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls Components Item Designation Item Designation Drive motor Protective frame Upper mass Operating hour meter (optional) Base plate Extension plates Center pole Compatec – compaction display (optional): Central lifting point Control lamp operation Fuel tank Nameplate Center pole... -
Page 21: Operator's Controls
7 Components and operator's controls Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission. -
Page 22: Transport
Escaping fuel may catch fire and cause serious burns. Lift and transport the machine upright. Loading and transport Carry out preparations NOTICE Wacker Neuson recommends emptying the fuel tank prior to transport. Item Designation Item Designation Center pole Handle center pole lock When loading and transporting, the center pole must be locked into place by engaging the center pole lock in the vertical position. - Page 23 8 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. Item Designation Item Designation Central lifting point Tie-down lugs 1. To lift the machine, hang suitable tackle at the central lifting point. 2.
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Page 24: Operation And Use
Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Ensure that loose packaging material has been removed from the machine. ... -
Page 25: Commissioning
Vibrating sett paving (paving stones) When compacting interlocking paving stones, Wacker Neuson recommends using of the sliding device in order to avoid damage to the machine and compaction material. See chapter Accessories. - Page 26 9 Operation and use NOTE In this position, the decompression automatic system engages audibly and the engine is ready to start. 3. Place laterally next to the machine. 4. Insert the starting crank into the support. 5. Hold the crank handle with one hand, and support the protective cage with the other. NOTE After the decompression automatic system locks into place, the starting crank will have to be rotated five times, before the engine can compress and ignite.
- Page 27 9 Operation and use Item Designation Item Designation Decompression lever Metering device Oil pressure monitoring lever 1. Bring the decompression lever into the middle position. 2. Turn the engine using the starting crank in the counterclockwise direction so long till it starts turning evidently easily (10 - 20 crank rotations).
- Page 28 9 Operation and use 9.3.3 Operating the machine (electric start) Item Designation Item Designation Throttle control Ignition lock Decompression lever Charge control lamp NOTE In case of extreme cold, also actuate the decompression lever upwards. In this position, the decompression automatic system engages audibly and the engine is ready to start. 1.
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Page 29: Operation
9 Operation and use 9.3.5 Machine with Compatec – compaction display (optional) Item Designation Item Designation Display unit LEDs/light progress bar 1. During the first few seconds after commissioning the machine, a light progress bar appears on the display unit. 2. -
Page 30: Decommissioning
9 Operation and use 9.4.2 Reading Compatec – compaction display This display roughly indicates the progress of the compaction. NOTE To protect the machine, the display unit warns the operator of over-compaction by quickly flashing all LEDs. The brightness of the LED automatically adjusts to the light conditions of the working area. -
Page 31: Din En Iso 9001 Certificate
9 Operation and use 9.5.2 Decommissioning the machine (electric start) Machines equipped with an 1D90e/L70/1B50e engine, have a rotary switch. Item Designation Item Designation Control lever Rotary switch Item Designation Item Designation Throttle control Charge control lamp Ignition lock 1. Put throttle control on hold until the detent. 2. -
Page 32: 10 Maintenance
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. -
Page 33: Maintenance Table
10 Maintenance WARNING Risk of injury due to non-existent or non-functioning safety devices. Only operate the machine if the safety devices are properly fixed and functioning. Do not modify or remove safety devices. WARNING Danger from electric current. Risk of injury from electric shock. - Page 34 Maintenance jobs Daily h/year Weekly Monthly Re-lubricate the threaded spindle and ratchet pin Clean cooling fins.*** 250 h Note the engine operator's manual. Have this work performed by the service department of your Wacker Neuson contact partner. Yanmar. 100_0202_mt_0008.fm...
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Page 35: Maintenance Jobs
10 Maintenance 10.2 Maintenance jobs CAUTION Health risk from fuel, lubricants and coolants. Do not inhale fuel, lubricants, coolants or vapors. Avoid contact of skin or eyes with fuel, lubricants and coolants. WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke. - Page 36 10 Maintenance Check water trap (optional) Item Designation Item Designation Plate cover Hexagonal bolt 1. Dismantle the plate cover. 2. Loosen the hexagonal bolt 2-3 by revolutions. 3. Collect the escaping drops in a transparent container. NOTICE Since water is specifically heavier than diesel fuel, the water will exit first and then the fuel. This can be seen by a clear separating line.
- Page 37 10 Maintenance Item Designation Item Designation Belt guard Screw 1. Disassemble the belt guard. 2. Check the condition of the V-belt and the belt stabilizer. If the V-belt width should be less than 15.5 mm or if there is visible damage, this must be replaced. 3.
- Page 38 10 Maintenance Replacing the V-belt (machines with Yanmar engine) 1. Disassemble the belt guard. 2. In the event of visible damage, the V-belt must be replaced. 3. Loosen screws on the engine V-belt pulley 4. Remove external half of V-belt pulley. 5.
- Page 39 10 Maintenance 4. Unscrew the screw plug from the filler boring and allow the waste oil to drain completely. NOTICE Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally friendly manner in accordance with the existing rules and regulations of the legislative body.
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Page 40: 11 Troubleshooting
Sensor is defective. been successfully tested. Have this work performed by the service department of your Wacker Neuson contact partner. 11.2 Perform jump start with donor starter battery If the starter battery of the machine is discharged and the engine does not start, a jump-start with a donor battery is possible. - Page 41 Perform jump start 5. Start engine. If the engine does not start after a maximum of 15 seconds, stop the starting process and contact your Wacker Neuson contact person. 6. Run engine for a few minutes. Disconnect the jumper cable 7.
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Page 42: 12 Disposal
Batteries obtained through Wacker Neuson can be returned to Wacker Neuson free of charge after use. If the batteries cannot be personally returned to a Wacker Neuson branch, there are instructions in the sales contract or in the Terms and Conditions of the location where they were purchased. -
Page 43: 13 Accessories
13 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker ... -
Page 44: 14 Technical Data
14 Technical data 14 Technical data 14.1 DPU4045 Designation Unit DPU4045Yeh DPU4045Yeh DPU4045Yehzf Item number 5100063123 5100063118 5100063120 Engine number 5100060310 5000220413 40.00 40.00 40.00 Centrifugal force Oscillations 4,140 4,140 4,140 1/min Compaction performance* Travel speed m/min 24.0 24.0 24.0 36.4 36.4 36.4... - Page 45 14 Technical data Designation Unit DPU40Ye DPU45Yeh DPU40Yeh DPU45Yeh 5100068379 5100068380 5100063124 5100063121 Item number Engine number 5100068376 5100060310 5100068715 5100064564 Centrifugal force 40.00 45.00 40.00 45.00 Oscillations 1/min 4,140 4,140 4,140 4,140 Compaction performance* 24.0 24.0 24.0 24.0 Travel speed m/min Gradeability 36.4...
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Page 46: Combustion Engine
14 Technical data 14.2 Combustion engine Designation Unit Manufacturer Yanmar Engine number 5000220413 5100060310 5100064564 5100068376 5100068715 Type of engine L70N L70V L70W Combustion method Four-cycle Four-cycle Four-cycle Cooling Air cooling Air cooling Air cooling Cylinders Displacement cm³ Max. slanting position °... -
Page 47: 15 Technical Data
15 Technical data 15 Technical data 15.1 DPU4545 Designation Unit DPU4545H DPU4545He DPU4545Heh Item number 5100009661 5100016951 5100009659 Engine number 5100043174 5100043175 Centrifugal force 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0 25.0 Gradeability 57.7 57.7... - Page 48 15 Technical data DPU4545 Hechzf Designation Unit DPU4545 DPU4545 Hech Item number 5100016953 5100015429 5100022112 (Loxam) 5100051522 Engine number 5100043175 Centrifugal force 45.00 45.00 45.00 Oscillations 1/min 4,140 4,140 4,140 Compaction performance* Travel speed m/min 25.0 25.0 25.0 Gradeability 57.7 57.7 57.7 Length (center pole in working...
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Page 49: Combustion Engine
Dry-type air cleaner Dry-type air cleaner Starter type Manual crank start Electric starter Battery voltage – Special Wacker Neuson starter battery for vibratory plates, -12 V, Battery capacity (nominal – 45 Ah value) * Determined value of CO emission during engine certification without consideration of the application on the machine. -
Page 50: 16 Technical Data
16 Technical data 16 Technical data 16.1 DPU5545 Designation Unit DPU5545H DPU5545He DPU5545 DPU5545Heh Item number 5100009656 5100016947 5100009652 5100063122 Engine number 5100043174 5100043175 5100064911 Centrifugal force 55.00 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* Travel speed m/min 27.0 27.0... - Page 51 16 Technical data Designation Unit DPU5545 DPU5545 DPU5545 DPU5545 Heap Hehap Hech Item number 5100016949 5100009654 5100016950 5100009655 5100051523 (Loxam) Engine number 5100043175 Centrifugal force 55.00 55.00 55.00 55.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,170 1,170 Travel speed m/min 26.0 26.0...
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Page 52: Combustion Engine
16 Technical data 16.2 Combustion engine Designation Unit Manufacturer Hatz Engine number 5100043174 5100043175 5100064911 Type of engine 1D42S-192A 1D42S-191A 1B50e Combustion method Four-cycle Four-cycle Four-cycle Cooling Air cooling Air cooling Air cooling Cylinders Displacement cm³ Max. slanting position ° Fuel type Diesel EN 590 Fuel consumption... -
Page 53: Technical Data
17 Technical data 17 Technical data 17.1 DPU6555 Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 Heap Item number 5100009651 5100015773 5100016940 5100016943 Engine number 5100043176 5100043177 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200 1,200 1,450... - Page 54 17 Technical data Designation Unit DPU6555Heh DPU6555 DPU6555 DPU6555 Hehap Hesh Item number 5100009636 5100009638 5100016941 5100015774 Engine number 5100043177 Centrifugal force 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,450 1,200 1,200 Travel speed m/min 28.0 28.0...
- Page 55 17 Technical data Designation Unit DPU6555 DPU6555 DPU6555 DPU6555 DPU6555 Hech Hecs Hecsh Hecsh Item number 5100016944 5100009639 5100016945 5100015775 5100021400 (Loxam) 5100051524 Engine number 5100043177 Centrifugal force 65.00 65.00 65.00 65.00 65.00 Oscillations 1/min 4,150 4,150 4,150 4,150 4,150 Compaction performance* 1,200 1,200...
- Page 56 17 Technical data DPU6555Hech US Designation Unit DPU6555Heh US 5100058447 5100062487 Item number 5100058446 5100058446 Engine number 65.00 65.00 Centrifugal force Oscillations 4,150 4,150 1/min 1,200 1,200 Compaction performance* 28.0 28.0 Travel speed m/min 46.6 46.6 Gradeability 1,664 1,664 Length (center pole in working position) Width 1,308...
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Page 57: Combustion Engine
Dry-type air cleaner Starter type Electric starter Manual crank start Electric starter Battery voltage Special – Special Wacker Neuson Wacker Neuson Battery capacity (nominal – starter battery for starter battery for value) vibratory plates, -12 vibratory plates, -12 V, 45 Ah... -
Page 58: Ec Declaration Of Conformity
EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4045 Product type Vibratory plate Function of product Soil compaction... - Page 59 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU40, DPU45 Product type Vibratory plate Function of product...
- Page 60 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4545 Product type Vibratory plate Function of product Soil compaction...
- Page 61 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU5545 Product type Vibratory plate Function of product Soil compaction...
- Page 62 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU6555 Product type Vibratory plate Function of product Soil compaction...
- Page 63 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4045 Product type Vibratory plate Function of product Soil compaction...
- Page 64 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU40, DPU45 Product type Vibratory plate Function of product...
- Page 65 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU4545 Product type Vibratory plate Function of product Soil compaction...
- Page 66 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU5545 Product type Vibratory plate Function of product Soil compaction...
- Page 67 UK Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product DPU6555 Product type Vibratory plate Function of product Soil compaction...
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