Related Manuals for DEMAG DRC-10
Summary of Contents for DEMAG DRC-10
- Page 1 Operating instructions DRC-10 hand-held transmitter 42658144.eps 131107 EN 214 920 44 720 IS 975...
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Page 2: Table Of Contents
Identification labels for the crane installation Putting the radio control system into operation after installation Putting into operation Putting a radio remote control system with DRC-10 into operation Configuration of a radio remote control system for DRC-DR Operation of the radio control system... - Page 3 Dimensions 10.2 International postal registration Eliminating faults EC conformity declaration Programming parameters of the DRC-10 hand-held transmitter (For authorized personnel only) Menu for programming the hand-held transmitter Activating the menu Displaying the current parameters Displaying the serial number of the hand-held transmitter,...
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Page 4: Foreword
All industrial rights reserved. 1.2 Customer service Our after-sales service will provide you with all technical information on Demag products and their systematic application. Should you have any questions regarding our products, please refer to one of our after-sales service stations, the relevant representative or the manufacturer. -
Page 5: Liability For Defects
We expressly point out that only genuine Demag spare parts and accessories ap- proved by us may be used. Accordingly, this also applies to other manufacturers‘ parts supplied by us. -
Page 6: Definitions
1.5 Definitions Owner Owners (employer, company) are defined as a person who owns such a system and who uses it appropriately or allows it to be operated by suitable and instructed persons. Operating personnel/operator Operating personnel or operators are defined as persons entrusted by the owner of the system with the operation of the system. -
Page 7: Safety Instructions
2.2 Appropriate use The DRC-10 hand-held transmitter is intended to be used as an operating unit and transmitter station for the DRC-DR and DRC-MP radio receivers. The scope of functions is preferably designed for wireless control of crane installations, travelling hoist units, chain and rope hoists, transfer carriages and similar applications. - Page 8 Whether and to which extent such measures are required can only be determined by means of suitable measurements on site or when the system is put into operation. Demag is not responsible for such addi- tional technical measures.
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Page 9: Inappropriate Use
2.3 Inappropriate use Certain work and practices are prohibited when using the system as they may involve danger to life and limb and result in lasting damage to the product, e.g.: • Manipulating electrical equipment • Connecting the unit to power supply with voltage or frequency other than those specified on the type plate •... -
Page 10: Safety Instructions For Assembly And Disassembly
Modifications, additions to and conversions of the product which might impair safety in any way must not be carried out without the approval of Demag. Safety devices must not be rendered inoperative. -
Page 11: Safety Instructions For Operation
Before switching on/putting into operation of the crane/machine controlled by the radio control system with the DRC-10 hand-held transmitter, it must be ensured that nobody is endangered by operation of this crane. If the operator notices persons who may be exposed to a risk to health or personal safety by operation of the equipment, he must suspend operation immediately and may not resume operation again until the persons are outside the danger zone. -
Page 12: General Description
Hand-held transmitter DRC-10 • The Demag DRC-DR radio receiver is a pluggable PCB for installation in the electrical equipment cover of the DR hoist unit. The interface of this receiver component to the crane control system and power supply by the DR electrical equipment is the CAN safety bus. - Page 13 3.2.1 Downwards compatibility of For combining DRC-10 D2 transmitters with D1 type receivers DRC-10 D2 transmitters DRC-DR, part no. 719 441 45 DRC-MP, part no. 773 432 44 these transmitters must be programmed for operation at a fixed frequency (chapter „Programming parameters of the DRC-10 handheld transmitter“, section 1.6).
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Page 14: Selection Of Unit
4.4 Casing seal/seal The DRC-10 hand-held transmitter is sealed in the factory. breakage The DRC-10 hand-held transmitter, may only be opened for repair purposes by authorised parties. Breaking of a casing seal such as this will result in loss of all warranty... -
Page 15: Identification And Display Functions
Identification and display functions 5.1 Hand-held transmitter Display 6 Movement keys 2 Function keys Charging socket on the side of the enclosure Signal Stop key 42658244.eps The LED in the hand-held transmitter indicates the operating status of the hand- held transmitter: Operating status The transmitter is switched off or in standby mode Red continuously on... -
Page 16: Lcd Display
As standard, all keys on the hand-held transmitter are designated in the factory with the relevant foil symbols. If requested by the owner, it is also possible to apply other, for example, country- specific symbols for the direction keys on the radio control system. The owner then has to remove the existing symbols and apply symbols required by him. - Page 17 5.2.1 General display Crane identification K564 The crane identification shows to which crane the hand-held transmitter has been assigned. It is saved in the radio receiver and it can only be entered via the hand- held transmitter. Display of selected travelling hoist(s) The display of the selected travelling hoists is only active, if there are two travelling hoists and both can be operated with one radio control system.
- Page 18 Load-proportional bar Icons for switching statuses of Safety function off ico displa universal output 42694144.eps Display of service interval This icon indicates that the Demag Service or a service company authorized by Demag must be called in for service work.
- Page 19 Icons in the first main row Fault icon The fault icon is displayed in the event of a fault. The code of the fault is displayed in the row below. If there are several faults at the same time, the code displayed changes in cycles. Overload icon The overload icon is displayed in the event of an overload.
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Page 20: Identification Labels For The Crane Installation
The crane identification illustrated by means of the coding labels must be identical with the crane identification shown in the display of the DRC-10 hand-held transmitter. Black carrier foil Part no. 895 639 44 Yellow segment Part no. - Page 21 5.3.2 Travel direction symbols Cross-travel speed Part no.: 895 635 44 Long-travel speed Part no.: 895 637 44 The direction labels must be fitted to the hoist unit in an easily visible manner, matching the movement of the drive and in line with the direction symbols on the transmitter.
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Page 22: Putting The Radio Control System Into Operation After Installation
A radio control system has been put into operation when the hand-held transmitter has been put into operation. The following preparation measures are necessary: The scope of delivery of the DRC-10 hand-held transmitter includes a separate 6.1.1 Charging the batteries before rechargeable battery. - Page 23 If the correct assignment is not checked, unintended crane movements may cause serious damage and injuries, even resulting in death. Log-on of a DRC-10 hand-held transmitter to a DRC-MP or DRC-DR radio receiver establishes the assignment between the relevant hand-held transmitter, the con- trolled radio receiver and the crane that is unique world-wide.
- Page 24 DRC-MP or DRC-DR radio receiver whose crane identification is shown in the second main row of the display (NOID in the example). At the same time, the crane identification of the DRC-10 hand-held transmitter is also changed to the new value and displayed next to the battery icon.
- Page 25 After successful establishment of a radio connection between the DRC-10 hand- held transmitter and the DRC-MP or DRC-DR radio receiver, the crane identifica- tion determined acc. to section 5.3 must be assigned to the radio receiver. As long as the radio receiver operates with code “NOID”, no movement commands are...
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Page 26: Configuration Of A Radio Remote Control System For Drc-Dr
DR cranes that are provided with the DRC-DR radio receiver use an extended 6.3 Configuration of a scope of functions of the DRC-10 hand-held transmitter for configuration of the radio remote control crane control system and to display information. Additional instructions and infor-... -
Page 27: Operation Of The Radio Control System
Press 1 x 42674644.eps The DEMAG logo is displayed first. When the connection to the radio receiver has been established, the following displays must be shown: • Crane identification of the assigned radio receiver • Icon to display the radio signal quality •... -
Page 28: Crane Operation/Run
7.2 Crane operation/Run Run mode of the radio system must be started for crane operation. To do this, the electronic On key must be entered. The On key is used to • Switch from Standby (lock icon) to Run mode. •... -
Page 29: Taking The Unit Out Of Service At The End Of The Shift (Standby)
7.3 Taking the unit out of At the end of the shift or in the event of extended breaks, DRC-10 hand-held transmitters must be switched to Standby mode by the illustrated key sequence service at the end of... - Page 30 7.4.4 Standby mode The display shows the lock icon. No radio connection is displayed. In standby mode, power consumption of the transmitter is strongly reduced and the radio con- nection is de-activated. The operator can switch on Standby mode by using the switch-off procedure, sec- tion 7.3, and by plugging-in the charger.
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Page 31: Power Supply Of The Hand-Held Transmitter
Power supply of the hand-held transmitter The hand-held transmitter is supplied with power by means of the rechargeable battery pack included in the scope of supply or by two NiMh rechargeable batter- ies, size AA (LR6). he batteries must be charged in good time by means of the appropriate plug-in charger. -
Page 32: Replacing The Batteries
The charging process comprises quick charging and trickle charging mode. Quick charging mode: This process takes approx. 2 h, if the battery is empty, it charges the battery to approx. 80 %. Trickle charging mode: After quick charging, the system switches over to trickle charging mode with a lower charging current so that the hand-held transmitter can remain connected to the charger for any period of time. -
Page 33: Information Menu In Connection With Drc-Dr
Information menu in connection with DRC-DR This additional function of the hand-held transmitter can only be used in connec- tion with a DR rope hoist and CAN bus. The Information menu makes the display of information on the crane or the travel- ling hoist(s) possible. -
Page 34: Data Of The Information Menu
9.6 Data of the The following data can be displayed via the Information menu: Information menu Code Information Remaining duration of service in % (determined from load spectrum) Operating hours Permissible full load hours acc. to FEM classification Gearbox transmission ratio Drum diameter Reeving factor Control type (travelling hoist or crane control) -
Page 35: Technical Data
10 Technical data - Keys 6 stepless Operating elements - STOP key 1 (2-stage) - Signal / check key 1 (2-stage) - Keys for special functions 2 (1-stage) - LCD, illuminated graphical, 35 x 25 mm Indicators - LCD, functioning temperature 0 °C to 55 °C Transmitter power 10 mW... -
Page 36: International Postal Registration
10.2 International postal In the following countries, transmitters and radio receivers of the DRC-10 D2 range in the standard delivery form (part no.: 773 591 44) can be operated without any registration registration or operating fee: Countries Frequency range Australia... -
Page 37: Eliminating Faults
11 Eliminating faults Before eliminating faults by measures on the radio control system, check that the crane installation is supplied with power and is ready for operation and has not been switched off by safety devices. (Mains connection switch, crane isolating switch, emergency-stop switch, travel and lifting path limitation devices, overload protective device, motor protective switch, etc.) No. - Page 38 No. Problem Indicators Possible causes Notes, section in this document K123 ??? Take the other hand-held The displayed crane Another hand-held transmitter transmitter out of service, 7.3. does not respond has been logged on for the crane Log-on hand-held transmitter again, 6.2.2.
- Page 39 8.2 short time. short 1) Additional symbols in the display fi eld are possible If application of the above instructions does not result in elimination of the fault, please contact Demag customer service.
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Page 40: Ec Conformity Declaration
# = Modifi cations compared Class. no. Normung DCC 715 IS 975 to previous issue Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions. -
Page 41: Programming Parameters Of The Drc-10 Hand-Held Transmitter
(For authorized personnel only) Operating instructions Programming parameters of the DRC-10 hand-held transmitter... -
Page 42: Menu For Programming The Hand-Held Transmitter
Menu for programming the hand-held transmitter The “Hand-held transmitter parameter programming” menu can be used by specially trained personnel for displaying and partly changing the following settings of the hand-held transmitter: Code Information Display of the serial number of the hand-held transmitter, Display of the software version of the hand-held transmitter, Display of the hardware version of the hand-held transmitter, Display and entry of a fixed frequency channel (channel lock),... -
Page 43: Displaying The Software Version Of The Hand-Held Transmitter, Parameter Code 002
1.4 Displaying the soft- The software version number of the hand-held transmitter is displayed with parameter 002. It is only provided for information and cannot be changed. To ware version of the navigate, use the following keys: hand-held transmitter, Function Parameter code 002 Right Change to display of parameter 003... -
Page 44: Displaying And Entering The Cut-Out Time In Stop Mode, Parameter Code 005
1.7 Displaying and enter- This parameter defines the time (in seconds) after which the hand-held transmitter switches from STOP mode into power-saving Off mode (sleep function). ing the cut-out time in The default value set in the factory is a time period of 300 sec. STOP mode, Parameter code 005 1.7.1 Display mode... -
Page 45: Displaying And Entering The Cut-Out Time In Run Mode, Parameter Code 006
1.8 Displaying and enter- This parameter defines the time (in seconds) after which the hand-held transmitter switches from Operating mode into STOP mode (sleep function). ing the cut-out time in The default value set in the factory is a time period of 1800 sec. Run mode, Parameter code 006 The current time period is shown in the display. -
Page 46: Displaying And Entering The Max. Quick Charging Time, Parameter Code 007
Programming the parameters of the DRC-10 hand-held trans- mitter, section 1.6: Displaying and entering a fixed frequency channel. The display of the DRC-10 hand-held transmitter shows whether it is a frequency hopping transmitter or not, see figure below. - Page 47 Notes...
- Page 48 Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.