Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Kemppi Robot Gun Mount T1
Summary of Contents for Kemppi Robot Gun Mount T1
- Page 1 Robot Gun Mount...
-
Page 2: Table Of Contents
Robot Gun Mount T1 11. Robot Gun Mount T1 installation ................ . -
Page 3: Robot Gun Mount T1
This operation manual contains important information on the use, maintenance, and safety of your Kemppi product. The technical specifications of the equipment can be found in the chapter “Technical data” and at the end of this manual. -
Page 4: Identification
IDENTIFICATION SAFETY Kemppi Robot Gun Mount T1 is used in industry and in the Read and follow the additional safety instructions trade for connecting the gun neck to a robot equipped enclosed. with central media guidance. It is available for gas-cooled guns (A7 MIG Gun 500-g) and liquid-cooled guns (A7 5.1 Designated use... -
Page 5: Signs Used In The Documentation
Be prepared for hazards in special welding jobs – for example, the danger of fire or explosion in welding of container-type work pieces. Fire can break out from sparks even several hours after the welding is done! © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 6: Product Safety
• Metal vapors, especially from lead, cadmium, copper, and beryllium, are all hazardous to the health! Ensure the use of sufficient ventilation or extraction systems. Always ensure compliance with the legal limit values. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 7: Technical Data
100 mA Type of use Automatic Voltage rating Peak value of 141 V Protection type of the machine- IP3X (EN 60 529) side connections Shielding gas (DIN EN439) CO₂ or M21 © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 8: Product-Specific Gun Data
The table below presents product-specific gun data in line with EN 60 974-7. Robot Gun Mount T1 is identified by a sticker or a Kemppi logo. When contacting the service staff, please remember to check the production stamp near the Kemppi logo. -
Page 9: Delivery Scope
• Cylinder-head screws, M4×10 (6 pcs.) STORAGE For installation of the cable assembly for Robot Gun Mount T1, we recommend a pull- in tool. It is not included in the scope of delivery and must be ordered separately as an accessory. -
Page 10: Functional Description
Read the safety instructions in this manual and the separate safety instructions. In the event of a collision, Kemppi Robot Gun Mount T1 can be deflected by 10° in X/Y The system may only be installed by authorized personnel. -
Page 11: Fastening Robot Mount T1 To The Robot
Cylinder screws, M4×10 For fastening robot mount T1 to the robot, a robot flange (2) is required. It must correspond to the hole pattern of the robot mount (1) and of the robot. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 12: Mounting The Corrugated Hose Clamp
(1) with cylinder screws (2) in such a way that gap of approx. 5 mm is formed between the clamp a gap of approx. 5 mm between the clamp halves halves. is formed. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 13: Mounting The Hose Assembly On The Robot
Mounting direction of the cable 14. Fastening screw assembly Steps 1 to 10 refer to the specific versions of Kemppi’s T1 robot mount, with robot axes A4, A5, and A6. Proceed as follows: Unscrew the threaded sleeve (2) and bellows (3). - Page 14 15. Unscrew the fastening screws at the wire feeder (1). We recommend the following procedure for determining the optimal position of the wire feeder at extreme welding positions: © Kemppi Oy 2016 Robot Gun Mount T1 1616...
-
Page 15: Mounting The Liner
Insert the A7 MIG G gun neck (1), via the guide grooves, into the robot mount (3) as far as it will go. Tighten the set screws (4) with a hexagon wrench (2). Tightening torque M = 2.5 Nm. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 16: Operation
• When replacing the liquid-cooled A7 MIG Gun 500-w hose assemblies, make guns, as appropriate. sure that any coolant residues are removed from the robot mount. • The maintenance intervals listed are recommended values and assume single- shift operation. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 17: Cleaning Robot Mount T1 With A7 Mig Gun 500-G
(9, then 1). Risk of injury Serious injuries can be caused by parts articulating rapidly. When cleaning with compressed air, wear suitable protective clothing – in particular, safety goggles. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 18: Cleaning Robot Mount T1 With A7 Mig Gun 500-W
14. Bellows 2 compression springs Risk of injury Serious injuries can be caused by parts articulating rapidly. When cleaning with compressed air, wear suitable protective clothing – in particular, safety goggles. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 19: Troubleshooting
Robot mount damaged Verification by qualified personnel Gas loss Liner diameter too large Use a smaller liner Liner insufficiently stripped on the torch side Strip liner 350 mm on the torch side © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 20: Removing The Mount
• Section 14.1 by the manufacturer of the consumables. • Section 14.2 16.4 Packaging The shipping packaging has been reduced to a minimum. Packaging materials are always selected with attention to their recyclability. © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 21: Codes For Ordering
Conical, NW 16/+3 Gas-cooled SP600645 Conical, NW 16/-2 Gas-cooled SP600646 Gas diffuser SP600563 Nozzle insulator Insulator SP600561 Insulator, high-temp. SP600562 Neck liner (For wire brake module) Neck liner, W500, steel 1.0-1.2 SP600564 © Kemppi Oy 2016 Robot Gun Mount T1 1616... -
Page 22: Contact Tip Life
O-rings at the rod of the pull-in tool indicate the mounting positions of cable assembly versions A7 MIG Gun 500-g and A7 MIG Gun 500-w. The pull-in tool must only be used for robot mount T1. © Kemppi Oy 2016 Robot Gun Mount T1 1616... - Page 23 And you know.