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1920140
0725
K
EMP
COOL 10
A
RC™
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Operating manual • English
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d'utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
FI
SV
NO
DA
EN
DE
NL
FR
ES
PL
RU
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Table of Contents
Related Manuals for Kemppi KEMPARC COOL 10
Summary of Contents for Kemppi KEMPARC COOL 10
- Page 1 1920140 Käyttöohje • Suomi 0725 Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Operating manual • English Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции по эксплуатации • По-русски RC™...
- Page 3 OperAting mAnuAl english...
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Page 4: Table Of Contents
COntents preFACe ............3 1.1 General .......................... 1.2 Safety Instructions ....................instAllAtiOn ..........7 2.1 Removal from packaging ................... 2.2 Locating the machine ................... 2.3 Serial number ......................2.4. Installation and main parts ................2.4.1 Assembling the equipment ............... 2.4.2 Main parts of cooling unit ................2.5 Preparing for operation ..................2.6 Cooler operation ..................... -
Page 5: Preface
Congratulations on your choice of the Kemparc™ Cool 10 cooling unit. Reliable and durable, Kemppi products are affordable to maintain, and they increase your work productivity. This user manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the device can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time. For your safety and that of your working environment, pay particular attention to the safety instructions in the manual. For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi dealer, or visit the Kemppi Web site at www.kemppi.com. The specifications presented in this manual are subject to change without prior notice. NOTE! Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with this symbol. Read these sections carefully and follow their instructions. - Page 6 general operating safety • Exercise caution when handling parts heated in welding. For example, the tip of the welding torch, the end of the welding rod and the work piece will heat during gouging to a burning temperature. • Never wear the device on the shoulder during welding and never suspend it by the carrying strap during welding. • Do not expose the machine to high temperatures, as this may cause damage to the machine. • Keep the torch cable and earthing cable as close to each other as possible throughout their length. Straighten any loops in the cables. This minimises your exposure to harmful magnetic fields, which may interfere with a pacemaker, for example. • Do not wrap the cables around the body. • In environments classified as dangerous, only use S-marked welding devices with a safe idle voltage level. These work environments include, for example, humid, hot or small spaces where the user may be directly exposed to the surrounding conductive pieces. spatter and fire safety • Welding is always classified as hot work, so pay attention to fire safety regulations during welding and after it. • Remember that fire can break out from sparks even several hours after the welding work is completed. • Protect the environment from welding spatter. Remove flammable materials, such as flammable fluids, from the welding vicinity and supply the welding site with adequate fire fighting equipment. • In special welding jobs, be prepared for hazards such as fire or explosion when welding container-type work pieces.
- Page 7 • Ensure cables or welding torches are not squashed by heavy objects and that they are not exposed to sharp edges or a hot work piece. • Make sure that faulty and damaged welding torches are changed immediately as they can be lethal and may cause electrocution or fire. • Remember that the cable, plugs and other electric devices may be installed or replaced only by an electrical contractor or engineer authorised to perform such operations. • Turn off the welding machine when it is not in use. Welding power circuit • Insulate yourself from the welding circuit by using dry and undamaged protective clothing. • Never touch the work piece and welding rod, welding wire, welding electrode or contact tip at the same time. • Do not put the welding torch or ground cable on the welding machine or other electric equipment. Welding fumes • Ensure proper ventilation and avoid inhaling the fumes. • Ensure sufficient supply of fresh air, particularly in closed spaces. You can also ensure the supply of clean and sufficient breathing air by using a fresh-air mask. • Take extra precautions when working on metals or surface-treated materials containing lead, cadmium, zinc, mercury or beryllium. transportation, lifting and suspension • Never pull or lift the machine by the welding torch or other cables. Always use the lift points or handles designed for that purpose.
- Page 8 environment • Protect welding machines from heavy rain and direct sunshine even if it were suitable for outdoor use. • Always store the machine in a dry and clean space. • Protect the machine from sand and dust during use and in storage. • The recommended operating temperature range is -20 to +40 °C. The machine’s operation efficiency decreases and it becomes more prone to damage if used in temperatures in excess of 40 °C. • Place the machine so that it is not exposed to hot surfaces, sparks or spatter. • Make sure the airflow to and from the machine is unrestricted. • This electromagnetic compatibility (EMC) of professional equipment is usually designed for industrial use. Such class-A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. The machine may interfere with sensitive home electronic devices. gas bottles and pneumatic devices • Adhere to the instructions for handling pneumatic devices and gas bottles. • Make sure that gas bottles are used and stored in properly ventilated spaces. A leaking gas bottle may replace the oxygen in the inhaled air, causing suffocation. • Before use, make sure that the gas bottle contains gas suitable for the intended purpose. • Always fix the gas cylinder securely in an upright position, against a cylinder wall rack or purpose-made cylinder cart.
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Page 9: Installation
instAllAtiOn remOvAl FrOm pACKAging The equipment is packed in durable packages specially designed for them. Check the equipment before taking it into use, to make sure that the equipment or a part of it have not got damaged during the transportation. Also check that the delivery corresponds your order and that you have received all the necessary instructions for installing and operating the equipment. The packaging material can be recycled. lOCAting the mAChine Place the machine on a horizontal, stable and clean ground. Protect the machine from heavy rain and burning sunshine. Check that there is enough space for cooling air circulation in front of and behind the machine. seriAl number The serial number of the machine is marked on the machine CE-marking. Identificating the serial number is the only proper means of maintaining and identifying parts for a specific product. It is important to make correct reference to the serial number of the product when making repairs or ordering spare parts. 2.4. instAllAtiOn AnD mAin pArts 2.4.1 Assembling the equipment The equipment is assembled in the following order: 1. Transport unit PM500 6185291 2. Cooling unit KempArc Cool 10 620810001 Assembly the transport unit according to the instructions in the package. Fasten the cooling unit to the transport unit by using the screws and bolts delivered with the equipment. -
Page 10: Main Parts Of Cooling Unit
2.4.2 main parts of cooling unit TEST Front machine Housing Test switch Overheat control lamp D Filling hole Back side Mains voltage connection cable Control cable G Cooling water output hose H Cooling water input hose prepAring FOr OperAtiOn NOTE! Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for medical advice. -
Page 11: Cooler Operation
3. Connect the cooling water hoses with the wire feed unit, follow colour markings. 4. Fill the reservoir with a 40 - 20 % mixture of etanol and water, or with any other suitable antifreeze agent. The capacity of the reservoir is 3 litres. 5. Switch on the power supply. 6. Press and hold down the test switch until the torch hoses are filled with liquid. 7. Device is ready to weld. COOler OperAtiOn See also 2.4.2. Main parts of cooling unit KempArc™ Cool 10 operation is controlled by the microprocessor of the power supply. The cooler pump starts to operate when the welding begins. After the welding has stopped, the pump will operate 1 to 5 minutes longer depending on the welding time. During this time the liquid will cool down to the surrounding temperature. If the pump is stopped, the need for maintenance of the cooler will be reduced. Check the tank liquid level regularly and fill in liquid, if necessary. If the liquid flow is blocked, a hose is blocked or folded, or the container has ran out of liquid the welding is stopped and error code, Err 5, appears on the KempArc panel. OverheAt signAl lAmp The overheat signal lamp is lighting when temperature control of the machine has detected cooling water overheat. The ventilator cools down the machine and when the lamp goes out welding can be started again. stOrAge The machine must be stored in a clean and dry room. Protect the machine from rain and keep it away from direct sunshine in places where temperature exceeds +25 °C. Check that there is free space in front of and behind the machine for air circulation. mAintenAnCe NOTE! Watch out for mains voltage when handling electric cables! In planning product maintenance machine utilization degree and circumstances should be considered. Careful use and preventive maintenance help to avoid unnecessary production disturbances and breaks. -
Page 12: Daily Maintenance
DAilY mAintenAnCe The following maintenance opeations should be carried out daily: • Check water level and input flow, add liquid if needed. • Check cables and connections. Tighten, if necessary and replace defect parts regulAr mAintenAnCe Make sure that the machine receives regular and appropriate maintenance. Authorised Kemppi service agents perform regular maintenance by agreement. For more information on regular maintenance, contact a Kemppi representative. 3.2.1 every sixth months The following maintenance opeations should be carried out at least every sixth months: • Clean off dust and dirt. Change the cooling liquid and wash up the pipes and water reservoir with pure water. • Check seals, cables and connections. Tighten, if necessary and replace defect parts. 3.2.2 maintenance by agreement Authorised Kemppi service agents perform regular maintenance by agreement. During the maintenance the machine is cleaned and checked for faults. The functionality of all parts is tested and the possible faults are repaired. DispOsAl OF the mAChine Do not dispose of electrical equipment with normal waste! In observance of European Directive 2002/96/EC on waste electrical... -
Page 13: Trouble Shooting
The unit is overheated. • Check water circulation. • Check that there is enough free space behind the machine for cooling air circulation. error code err 5 on the KempArc panel • Check the liquid hoses for damages. • Remove any hose blockages. • Check water circulation, add liquid if needed. For further information and assistance, contact your nearest Kemppi service workshop. teChniCAl DAtA Cooling unit KempArc™ Cool 10 Connection voltage 24 V DC Connection capacity 100 % ED 50 W... -
Page 14: Warranty Policy
WArrAntY pOliCY Kemppi Oy provides a warranty for products manufactured and sold by the company if defects in materials or workmanship occur. Warranty repairs are to be carried out only by an authorised Kemppi Service Agent. Packing, shipping, and insurance are at the orderer’s expense. The warranty starts on the date of purchase. Spoken promises not included in the terms of warranty are not binding on the warrantor. limitations of the warranty The following conditions are not covered under the terms of warranty: defects arising from normal wear and tear, non-compliance with operation and maintenance instructions, overloading, negligence, connection to incorrect or faulty supply voltage (including voltage surges outside equipment specifications), incorrect gas pressure, anomalies or failures in the electric network, transport or storage damage, and fire or damage due to forces of nature. This warranty does not cover direct or indirect travel costs, daily allowances, or accommodation related to warranty service. The warranty does not cover welding torches and their consumables, feeder drive rolls, and feeder guide tubes. Direct or indirect damage caused by a defective product is not covered under the warranty. The warranty becomes void if modifications are made to the machine that are not approved by the manufacturer or if non-original spare parts are used in repairs. The warranty is also voided if repairs are carried out by a repair agent not authorised by Kemppi. undertaking warranty repairs Warranty defects must be reported to Kemppi or an authorised Kemppi Service Agent without delay. Before a warranty repair is undertaken, the customer must present proof of warranty or otherwise prove the validity of the warranty in writing. The proof must indicate the date of purchase and the manufacturing number of the unit to be repaired. The parts replaced under the terms of this warranty remain the property of Kemppi and must be returned to Kemppi if requested. After a warranty repair, the warranty of the machine or equipment, repaired or replaced, shall be continued to the end of the original warranty period.