Kemppi Minarc T 223 DC GM Operating Manual
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Kemppi Minarc T 223 DC GM Operating Manual

Kemppi Minarc T 223 DC GM Operating Manual

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Minarc T 223 DC
Operating manual - EN
Minarc T 223 DC GM
Minarc T 223 DC MLP GM
1
© Kemppi
1922590 / 2514

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Summary of Contents for Kemppi Minarc T 223 DC GM

  • Page 1 Minarc T 223 DC Operating manual - EN Minarc T 223 DC GM Minarc T 223 DC MLP GM © Kemppi 1922590 / 2514...

  • Page 2: Table Of Contents

    3.6 Troubleshooting 3.7 Error codes 4. Maintenance 4.1 Daily, periodic and annual maintenance 4.2 Disposal 5. Technical data 5.1 Minarc T 223 DC power source 5.2 TIG guide table 5.3 Minarc T 223 DC ordering info © Kemppi 1922590 / 2514...

  • Page 3: General

    While every effort has been made to ensure that the information contained in this guide is accurate and com- plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe- cification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit the contents of this guide without prior permission from Kemppi.

  • Page 4: Welding Safety

    For your own safety, and that of your working environment, pay particular attention to the safety instructions delivered with the equipment. You can also access and download the safety instructions by using these links: • Safety (https://kemp.cc/safety/general) • Personal protection (https://kemp.cc/safety/ppe) • Welding guns and torches (https://kemp.cc/safety/torches) © Kemppi 1922590 / 2514...

  • Page 5: Equipment Description

    2-wheel cart • Remote controls For more information on optional accessories, contact your local Kemppi dealer. EQUIPMENT IDENTIFICATION Serial number Serial number of the device is marked on the rating plate or in another distinctive location on the device. It is important to make correct reference to the serial number of the product when ordering spare parts or making repairs for example.

  • Page 6: Minarc T 223 Dc Power Source

    Remote control connector Negative (-) DIX connector >> For earth return cable in MMA welding Positive (+) DIX connector >> For earth return cable in TIG welding >> For MMA electrode holder Slots for the carrying strap © Kemppi 1922590 / 2514...
  • Page 7 Minarc T 223 DC Operating manual - EN Rear Power switch Shielding gas hose connector Mains cable © Kemppi 1922590 / 2514...

  • Page 8: Minarc T 223 Dc Welding Performance

    The following describes the welding performance of Minarc T 223 DC. For technical data, refer to "Minarc T 223 DC power source" on page 42. Minarc T 223 DC welding performance (40°C) Duty cycle % Mains connection voltage (1-phase) TIG 220...240 V MMA 220...240 V TIG 110...120 V MMA 110...120 V © Kemppi 1922590 / 2514...

  • Page 9: Installation

    There can be potential difficulties in ensuring electromagnetic compatibility in those locations, due to conducted as well as radiated radio-frequency disturbances. However, Minarc T 223 DC com- plies with IEC 61000-3-12 and can also be connected to public low-voltage systems. © Kemppi 1922590 / 2514...

  • Page 10: Installing Equipment On Cart (Optional)

    Tools needed: To install the power source on the MST 400 cart: Install the power source fixing bracket (for instructions on installing the gas bottle, refer to "Installing gas bottle and testing gas flow" on page 15). © Kemppi 1922590 / 2514...
  • Page 11 Mount the power source to the fixing bracket. Slide the fixing bracket so that it tightens onto the lifting handle of the power source. Fix the power source to the cart with the two fixing screws. For lifting the equipment, refer to "Lifting equipment" on page 34. © Kemppi 1922590 / 2514...

  • Page 12: Connecting Tig Welding Torch

    Minarc T 223 DC Operating manual - EN 2.2 Connecting TIG welding torch Minarc T 223 DC is designed to be used with the Kemppi Flexlite TX TIG welding torches. For more information, refer to Kemppi Userdoc. Connect the control cable (1) to the control cable connector in the power source.

  • Page 13: Connecting Mma Electrode Holder

    Connect the MMA electrode holder to the positive (+) DIX connector and tighten it. Connect the earth return cable to the negative (-) DIX connector. The cables can also be connected the other way round, depending on the electrode and welding application. © Kemppi 1922590 / 2514...

  • Page 14: Installing Remote Control

    To enable remote operation, set the remote mode in the control panel (refer to "Minarc T 223 DC control pan- els" on page 20). Minarc T 223 DC is compatible with the following Kemppi remote controls: • R10 hand remote control •...

  • Page 15: Installing Gas Bottle And Testing Gas Flow

    - Install the welding torch to the power source before installing and testing the gas bottle. Contact your local Kemppi dealer for choosing the gas and the equipment. Without gas bottle cart: Place the gas bottle in a suitable, secure location.
  • Page 16 By default, the gas test time is 20 s. During the gas test, you can adjust the time (between 0 ... 60 s, step 1 s) by turn- ing the control knob. You can end the gas test by pressing the control knob button. Check and adjust the gas flow. Use an external flow meter and regulator for measuring and adjustment. © Kemppi 1922590 / 2514...

  • Page 17: Attaching Carrying Strap

    Always turn off the welding device before carrying it by the carrying strap. Thread the ends of the carrying strap trough the slots in the lifting handle of the power source. Attach the ends of the strap to the buckles with the spring locking mechanism. © Kemppi 1922590 / 2514...

  • Page 18: Operation

    Always check before use that shielding gas hose, earth return cable and clamp and mains cable are in serviceable condition. Ensure that the connectors are correctly fastened. Loose connectors can impair welding performance and damage connectors. © Kemppi 1922590 / 2514...

  • Page 19: Preparing Welding System For Use

    Ensure that the contact surface is clean of metal oxide and paint and that the clamp is firmly secured. Selecting process To select the process (TIG/MMA), refer to "Minarc T 223 DC control panels" on the next page. © Kemppi 1922590 / 2514...

  • Page 20: Minarc T 223 Dc Control Panels

    >> Short press: Toggles between TIG/MMA processes >> Long press: Toggles between remote control modes (hand/foot pedal remote, torch remote and remote control OFF). A remote control must be connected to the welding device or welding torch. © Kemppi 1922590 / 2514...

  • Page 21: Factory Reset

    OFF). A remote control must be connected to the welding device or welding torch. Factory reset To reset the device to factory settings, long-press the Trigger logic button (4) and the Process and remote control button (7) simultaneously. © Kemppi 1922590 / 2514...
  • Page 22 Auto Error Remote control (hand / foot pedal) Torch remote control After each weld, a weld summary (Weld data) is displayed for 5 s. To update the control panel software, contact your local Kemppi service. © Kemppi 1922590 / 2514...

  • Page 23: Main View

    If the Auto value of a parameter is used, its numerical value is displayed below the start and stop curve. Many of the welding parameters are welding process specific and are visible and available for adjustment accord- ingly. The parameters are explained in the 'Welding parameters' table. © Kemppi 1922590 / 2514...
  • Page 24 Upslope Hot start, positive values Hot start, negative values Downslope Post gas Min/Max current limit for remote control MLP control panel Pre gas Upslope Hot start, positive values Hot start, negative values Minilog, positive values © Kemppi 1922590 / 2514...
  • Page 25 Confirm the new value / selection by pressing the control knob button. Tip: When a parameter value is adjustable, you can select the parameter's default value by long-pressing the con- trol knob button. This works for all parameters except VRD. © Kemppi 1922590 / 2514...
  • Page 26 Used for all metals. Especially stainless steel and titanium require longer post gas times. When Auto is selected the post gas is determined automatically according to the welding current. © Kemppi 1922590 / 2514...

  • Page 27: Memory Channels

    Save the changes to the active memory channel by pressing the control knob button or select another channel by turning the control knob and pressing the control knob button. 3.2.4 Weld data After each weld, a weld summary is displayed for 5 seconds. © Kemppi 1922590 / 2514...
  • Page 28 Minarc T 223 DC Operating manual - EN © Kemppi 1922590 / 2514...

  • Page 29: Additional Guidance To Functions And Features

    In Lift TIG ignition you briefly touch the work piece with the electrode, then press the trigger and lift the electrode to a small distance from the work piece. Also known as “Touch ignition” or “Contact ignition”. © Kemppi 1922590 / 2514...

  • Page 30: Trigger Logic Functions

    >> To take the Minilog trigger logic into use, long-press control panel's trigger logic button in 2T or 4T mode. >> Adjust the Minilog level in the welding parameters. Minilog trigger logic is not available with MMA. © Kemppi 1922590 / 2514...

  • Page 31: Mma Functions And Features

    The available current modes for MMA welding are DC- and DC+. Select the current mode according to the electrode and the welding application. The MMA current mode is not selectable via the control panel, it is determined by the welding cable connections (refer to "Connecting MMA electrode holder" on page 13). © Kemppi 1922590 / 2514...

  • Page 32: Using Remote Control

    When the R10 remote control is used, current adjustment from the control panel is not possible. FR41 foot pedal remote control To adjust current, press the pedal. When the FR41 remote control is used, current adjustment from the control panel is not possible. © Kemppi 1922590 / 2514...
  • Page 33 1 A when the current is below 50 A • step is 2 A when the current is 50 ... 150 A • step is 3 A with minus button and 2 A with plus button when the current is over 150 A. © Kemppi 1922590 / 2514...

  • Page 34: Lifting Equipment

    Do not attempt to lift the device with a hoist from the carrying strap. The power source's lifting handle can be used for mechanical lifting (for moving only, not for hanging) when the device is not mounted on a cart. Connect the hoist hook to the handle. © Kemppi 1922590 / 2514...

  • Page 35: Troubleshooting

    High spatter volume Check the welding parameter values and welding procedure. Check the gas type and flow. Check the polarity of the torch/electrode. "Error codes " on the next page © Kemppi 1922590 / 2514...

  • Page 36: Error Codes

    Possible cause Proposed action Power source calibration has been lost. Restart the power source. If problem persists, contact Kemppi service. Voltage in mains network is too low. Restart the power source. If problem persists, contact Kemppi service. Voltage in mains network is too high.

  • Page 37: Maintenance

    Minarc T 223 DC Operating manual - EN 4. MAINTENANCE © Kemppi 1922590 / 2514...

  • Page 38: Daily, Periodic And Annual Maintenance

    When considering and planning routine maintenance, consider the operating frequency of the welding system and the working environment. Correct operation of the welding machine, regular maintenance, and the use of original Kemppi spare parts and con- sumables help you avoid unnecessary downtime and equipment failure, while also maximizing the equipment's service life.
  • Page 39 The axle seal is sub- ject to wear and may need replacement periodically to maintain proper sealing. For Kemppi welding torch maintenance, refer to your welding torch's instructions (available also at userdoc.kemppi.com).

  • Page 40: Disposal

    The owner of the equip- ment is obliged to deliver a decommissioned unit to a regional collection center, as per the instructions of local author- ities or a Kemppi representative. By applying these European Directives you improve the environment and human health.

  • Page 41: Technical Data

    For Minarc T 223 DC power source technical data, refer to "Minarc T 223 DC power source" on the next page. Additional information: • For TIG guide tables, refer to "TIG guide table" on page 45. • For ordering information, refer to "Minarc T 223 DC ordering info" on page 46. © Kemppi 1922590 / 2514...

  • Page 42: Minarc T 223 Dc Power Source

    Operating manual - EN 5.1 Minarc T 223 DC power source The technical data in the tables apply to both standard and MLP device models. Minarc T 223 DC GM and Minarc T 223 DC MLP GM Minarc T 223 DC GM Feature...
  • Page 43 Weight without accessories 9.6 kg Standards EN IEC 60974-1, -3, -10, IEC 61000-3-12 Minarc T 223 DC GM AU and Minarc T 223 DC MLP GM AU (VRD locked on) Minarc T 223 DC GM AU Feature Value Mains connection voltage 230...240 V ±10 %...
  • Page 44 Recommended minimum generator power [S 8 kVA EMC class Degree of protection IP23 External dimensions L x W x H 461 x 202 x 367 mm Weight without accessories 9.6 kg EN IEC 60974-1, -3, -10, IEC 61000-3-12 Standards © Kemppi 1922590 / 2514...

  • Page 45: Tig Guide Table

    4 / 5 6.5 / 8.0 5…6 4 / 5 / 6 6.5 / 8.0 / 9.5 6…7 6 / 7 9.5 / 11.0 7…8 7 / 8 / 10 11.0 / 12.5 / 16 8…10 © Kemppi 1922590 / 2514...

  • Page 46: Minarc T 223 Dc Ordering Info

    Minarc T 223 DC Operating manual - EN 5.3 Minarc T 223 DC ordering info For Minarc T 223 DC ordering information and optional accessories, refer to Kemppi.com. © Kemppi 1922590 / 2514...

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Minarc t 223 dc mlp gm

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