Kemppi Robot Gun Mount T1 Operating Manual page 14

5. Screw the pull-in tool (1) into the cable assembly connection (4) as far as it will go.
6. Pull the cable assembly through the 5th and 6th axes of the robot into the robot
mount as far as it will go, using the pull-in tool.
Position the cable assembly connection (4) by means of the positioning pin and the
groove of the welding torch coupling (11).
7. Secure the fastening screw (14), with max. tightening torque M = 7.5 Nm. Observe
the forced positioning.
Only if the cable assembly connection (4) has been correctly inserted can it be
attached with the fastening screw (14).
8. Unscrew the pull-in tool (1).
9. Slide the corrugated hose at the cable assembly (6) into the corrugated hose clamp
(9) as far as it will go, and clamp with cylinder screws.
Press the corrugated hose into the corrugated hose clamp, and rotate it until it is
rotating in the corrugated hose clamp.
10. Screw in the threaded sleeve (2) as far as it will go, and allow the bellows (3) to lock
into place in the groove.
11. The position numbers in the directions below refer to the following figure, showing
axis positions.
12. Attach the wire feeder (1) to the wire feeder mount (3).
13. Fasten the cable assembly (2) to the wire feeder (1) by using the connection
provided for connection to the machine.
14. Mount the control line of the robot mount for the EMERGENCY STOP switch at the
wire feed unit.
15. Unscrew the fastening screws at the wire feeder (1).
We recommend the following procedure for determining the optimal position of the
wire feeder at extreme welding positions:
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© Kemppi Oy 2016
Figure 9: Axis positions
A B
A. Wire feeder
B. Cable assembly
C. Wire feeder mount
See also Section 11.1.
Please observe the operation instructions for the relevant wire feeder.
• The wire feeder can be adjusted horizontally by means of long holes; do not
tighten them during the installation of the cable assembly. Swivel the robot
on the J5 axis by +/- 90°. After that, carry out a torsional movement on the J6
axis by +/- 240°. This will precisely position the wire feeder.
16. Tighten fastening screws at the wire feeder (1).
Robot Gun Mount T1
C
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