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INTEGRA-TR™ WIRELESS MODEM FOR LICENSED SPECTRUM USER MANUAL PN 001-4008-000 REV 16 Revised December 2010...
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REVISION HISTORY DATE DESCRIPTION REV 0 Feb 2000 Initial Release as 001-4008-000. REV 1 Mar 2000 Updated manual format. REV 2 Jul 2000 Corrected FCC/IC numbers and added FM approval information. REV 3 Sep 2000 Updated Channel information in General Specifications - Section 1. REV 4 Nov 2000 Updated Typical Deviation in Section 4.
(i.e., have errors), or be totally lost. Significant delays or losses of data are rare when wireless devices such as the Integra-TR are used in a normal manner with a well-constructed network. Integra-TR should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property.
Integra-TR is a high-speed transparent integrated wireless modem. It is FCC refarming compliant and designed specifically to fit the needs of SCADA, telemetry and control applications. Integra-TR provides the communication links to data equipment for installations where wired communication is impractical.
480-496 MHz 496-512 MHz *An F should follow any part number to designate an Integra-TR with the cooling fan option. 2.3.1 TRANSCEIVER IDENTIFICATION The transceiver identification is a random, unique serial number (SN) printed on the box label and model label on the side of the Integra-TR unit.
2.3.3 FACTORY MUTUAL NI KIT The Integra-TR with the Factory Mutual NI Kit (DRL part number 023-1000-200) is approved as non-incendive for Class I, Groups ABCD, Division 2, hazardous locations by Factory Mutual Research Corporation. This option includes approval for International Electrotechnical Commission (IEC) Class I, Zone 2.
PHYSICAL DESCRIPTION Integra-TR consists of a logic PCB (which includes modem circuitry) and a radio module. Each logic PCB and radio module are matched together and characterized in the factory to optimize performance as an intelligent unit. The two boards then slide into the rails of an extruded aluminum case.
2.8.1 RF PATH AND COMMUNICATIONS RANGE Integra-TR is designed for use over distances up to 30 miles + (50 km) depending on terrain and antenna system. To assure reliable communications, the RF (radio frequency) path between stations should be studied by a competent professional who can determine what antennas are required and whether or not a repeater is needed.
If a simplex radio network is used (i.e. a single frequency for all stations), we recommend that the master Integra-TR be set to “master”, the remotes to “remote” and all units to “selective” data delivery. This will prevent remote stations from hearing each other's responses.
2.8.6 EXTENDING A LANDLINE (TAIL CIRCUIT) Integra-TR may be used to extend a landline circuit (giving access to difficult locations, etc.). This type of connection is called a “tail circuit” and is shown in Figure 8. The tail circuit assembly may be used in any of the network types described in the preceding sections.
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Some point-to-point FDX landline modems or line drivers may require the use of DOX mode and an alternate pinout for DTR, DCD, CTS and RTS as shown in Figure 10. Figure 10 - DCE Crossover Cable for DOX Mode Integra-TR User Manual Page | 16...
10 - 16 VDC maximum (nominal 13.3) Fuse protected against reverse voltage (internal surface mount 3A fuse: not field replaceable) RX Current Drain at 13.3 VDC <220 mA (with a terminal connected to Integra-TR COM port) TX Current Drain at 13.3 VDC <2.6 A Power Saving Mode Current Drain <20 mA...
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9600 b/s, 8 bit, no parity, 1 stop bit Analog Inputs Two inputs, 0-10 VDC, 8 bits. May be read only via Offline Diagnostics. Absolute Interface maximum input voltage < 20 Vdc. Inputs are reverse-voltage protected. Digital Outputs Integra-TR User Manual Page | 18...
Integra-TR is configured as DCE. Most DTE devices should be connected using a nine-conductor pin-to-pin “straight” cable (CalAmp part number 697-4008-408). Some RTUs or PLCs may require a special cable to route the signals correctly. See the documentation for your data equipment for further information. Contact CalAmp for DTE interface information or review CalAmp’s Technical Services Application Notes available on our website at www.calamp.com.
3.2.4 COM PORT DTE baud rates from 1200 to 19200 are supported. Integra-TR's are factory set (default) for 2400 b/s (6.25 kHz) or 9600 b/s (12.5 & 25 kHz), 8 bits, no parity, and 1 stop bit. Unless required by your operating protocol, we advise restricting port speed to be equal to or less than the RF network speed.
Figure 11 - COM and Setup Port Connectors Pin Locations 3.2.4.2 WIRE CONNECTION (DOX) For DTE that lack RTS control, Integra-TR can operate in DOX mode (Data Operated Transmit) with only Transmit Data, Receive Data and Ground (“3-wire interface”). Figure 12 - 3-wire Interface 3.2.5 SETUP PORT...
3.3.1 HEAT SINK The rear panel heat sink is essential for proper operation of the Integra-TR transmitter. The unit must be mounted in a location that permits free air circulation past the heat sink. Cooling will be best if the fins are vertical.
Note: The color of the power I/O cable wires are shown in parenthesis. If the I/O connections are not used the green and white wires should be cut back and/or taped to prevent contact (power I/O cable part number 697-4008001 see Table 2). INTEGRA-TR FIELD PROGRAMMING SOFTWARE Figure 15 - Integra-TR Field Programming Software Startup Screen 3.4.1 INTRODUCTION Integra-TR User Manual...
The Integra-TR Field Programming Software is the programming and diagnostics software for the Integra-TR wireless modem. The Field Programming Software allows the user to edit and program user programmable settings, interactively tune modem and RF parameters, and monitor diagnostic data from the Integra-TR. See Figure 15 for the Integra-TR Field Programming Software startup screen.
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The Integra-TR is capable of selectable network speeds of 2400 & 4800 b/s for quarter-channel units (6.25 kHz), 4800 and 9600 b/s for half-channel units (12.5 kHz) or 4800, 9600, 19200 b/s for full-channel units (25 kHz). Use the Integra-TR mode whenever feasible.
2400 b/s - selectable for quarter channel models Integra-TR only. 4800 b/s - selectable for quarter, half- and full-channel models of the Integra-TR and for full-channel models of the Integra-T. 9600 b/s - selectable for half- and full-channel models of the Integra-TR and for full-channel models of the Integra- ...
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This field extends transmitted synchronization time when the unit is used in a network with repeaters. The default is 5 mS and the range is 0 to 100 mS in 5 mS intervals. Add 10 mS for each Repeater an Integra-TR communicates through in a network (dependent on user’s protocol).
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Figure 17 - Suspend Mode Timing 3.4.2.2 COM/ANALOG OPERATING PARAMETERS The COM/Analog tab allows user programming of various COM Port and External input/output parameters (see Figure 18). Figure 18 - COM/Analog Setup Parameters Screen Integra-TR User Manual Page | 29...
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9600 19200 For best results, CalAmp recommends using the same rates for both the COM Port and RF Network Speeds. Always have RF network speed equal to or greater than COM Port speed. DTE Data Format Integra-TR User Manual...
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Figure 22 shows the Field Programming Software interface for Digital I/O. Digital Output Circuit and Interface Parameters Hardware setup for the Integra-TR utilizing Digital I/O should be completed following the circuit diagram in Figure 20 and the wire diagram in Figure 21.
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Selection boxes will show and affect changes to selected unit it Modem Select when Get Diags is clicked. If Local ID is selected, Get Diags will return the status of the local Integra. Channel Select 1 Integra-TR User Manual Page | 32...
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Channel Select Mode, see Table 7 "4 Channel Select Mode". Note: If configured as a Digital Output, the open-collector transistor requires an external pull-up (i.e., resistor) to a voltage of 2 to 10 volts. Integra-TR User Manual Page | 33...
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Channel Select 2 input selects between Channels 1,2,3 and 4. A low level input and Channel Select 2 input selects between channels 1,2,3 and 4. A low level (logic 0) is a voltage less than the Channel Select Voltage and a high level (logic 1) is a Integra-TR User Manual Page | 34...
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This field specifies whether the unit is half-channel (12.5 kHz) or full-channel (25 kHz). Synthesizer Synthesizer displays the type of synthesizer used on the RF circuit board (SA7025 or SA706). Figure 23 - Radio Setup Parameters Screen Integra-TR User Manual Page | 35...
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Tune Range For UHF Range 0 25 kHz units only: Tune Range allows setting of the Integra-TR to the low or high end of the frequency (242-4048-030: 406.1-422 MHz Low Rx, 242-4048-031: 414-430 MHz High Rx). Transceiver Type These radio buttons configure the transmitting and receiving characteristics of the unit according to the type of network application: ...
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(white) inputs (if programmed). A low level (logic 0) is a voltage less than the set voltage threshold and a high level (logic 1) is a voltage greater than the set voltage threshold. Note: Multi-Channel operation is available in modem firmware version 2.20 and later. 3.4.2.4 SETUP MODEM/RADIO PARAMETERS: FREQUENCIES TAB Figure 24 - Frequencies Tab Integra-TR User Manual Page | 37...
173.396250 MHz Caution: If an Integra-TR is programmed on a splinter channel, care must be taken not to perform a Read and a Program with Field Programming Software Version 2.05 or earlier. Users with splinter frequencies should confirm that they are using Version 2.06 or later.
3.4.5 APPLY INTEGRA RESET The Apply Integra Reset utility is accessed from the Edit pull-down menu. Integra Reset tells the Integra-TR to perform a software reset. Performing a Station Reset reacts the same as cycling power to the unit (see Figure 27).
The Program Comment/ID utility is accessed from the Edit pull-down menu. The Program Comment/ID field allows the user to program a Short ID and/or Comment. This function is used if the Integra-TR to be programmed was cloned from another unit (See Figure 28).
Field Programming Software. The programming cable (included in the Programming Kit - DRL part number 250-4008- 001) is connected from the Setup Port on the Integra-TR to the PC’s COM port configured as the Primary Port. The Port Settings screen of the Field Programming Software is accessed via the Utilities pull-down menu (see Figure 30). The Port Settings screens are used to configure the PC’s serial COM Ports.
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IP Port - System data will be transmitted and received over the Ethernet to a specified IP address and port number using the TCP (Telnet) protocol. Select this option if an Ethernet to RS232 converter is implemented for the unit under test. OIP Port - Feature not accessible with standard Integra-TR. Integra-TR User Manual...
Selecting the Swap Com Ports button moves the Secondary COM Port settings to the Primary COM Port (and moves the Primary COM Port to the Secondary settings). Since Integra-TR programming is done through the Primary COM Port, this is useful when two units are connected to the Primary and Secondary COM Ports. A Swap COM Ports allows the second unit to be programmed without switching programming cables.
Selecting Swap Com Ports from the Utilities drop-down menu moves the Secondary COM Port settings to the Primary COM Port (and moves the Primary COM Port to the Secondary settings). Since Integra-TR programming is done through the Primary COM Port, this is useful when two units are connected to the Primary and Secondary COM Ports. A Swap COM...
DSR shows the current state of the DSR (data set ready) line. DSR is an input to the PC. DCD shows the current state of the DCD (data carrier detect) line. DCD is an input to the PC. Bytes Tx’ed Integra-TR User Manual Page | 45...
The Remote ID combo box allows selection of the unit (by choosing its Remote ID) from which the Link Test information is gathered. Remote IDs are set up in the Diagnostic IDs and Alarms Screen. Figure 32 - Offline Link Test Screen Integra-TR User Manual Page | 46...
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Remote ratio (in %). # of Blocks to Send # of Blocks to Send allows the user to determine the number of blocks to send before stopping (with 0 being disabled). Block Delay (s) Integra-TR User Manual Page | 47...
Offline Diagnostics are accessed from the Utilities pull-down menu. Offline Diagnostics are returned from a local or remote unit in response to a Get Diags request (see Figure 33). An Offline Diagnostics request requires suspension of user network operation. Figure 33 - Offline Diagnostics Screen Offline Diagnostics parameters include the following: Integra-TR User Manual Page | 48...
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Modem Select Local ID The Local ID button allows the user to send commands to the local unit (the unit interfaced to the computer). The Short ID for this unit is shown. Remote ID Integra-TR User Manual Page | 49...
Note: Commanding a remote unit to transmit will cause the unit to transmit on the programmed transmit frequency until the Tx Timeout Timer expires. Be sure to program the Tx Timeout Timer in the Setup Modem/Radio Parameters Screen (see Figure 16). 3.4.15 ONLINE DIAGNOSTICS Integra-TR User Manual Page | 50...
Rx Quality: Rx Quality displays the receive quality (in %) of the remote unit. This is the number of correctly decoded transmissions received (in the last 15) divided by the number of total transmissions detected. Time Integra-TR User Manual Page | 51...
ID List for use with the Offline Link Test, and Offline and Online Diagnostics as well as Alarms for use with Online Diagnostics. Figure 35 - Diagnostic IDs and Alarms Screen Integra-TR User Manual Page | 52...
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The Open button allows the user to load Diagnostic IDs and Alarms from a previously saved file. Save The Save button allows the user to save the current Diagnostic IDs and Alarms to the current file. Save As Integra-TR User Manual Page | 53...
The Unit ID is the Short ID of the unit from which the diagnostics were received. RSSI Level Received Signal Strength Indication (in dBm). Battery Voltage Supply voltage (in volts). Temperature Internal temperature (in degrees Celsius). Forward Power Forward power (in watts or dBm). Reverse Power Integra-TR User Manual Page | 54...
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No Modulation - the unit transmits a carrier with no modulation Rx / Tx Frequency Rx / Tx Frequency shows the current transmit frequencies. Pressing the F5 key will cause the unit to transmit on the programmed transmit frequency. Integra-TR User Manual Page | 55...
Remote Packets Tx’ed shows the number of data packets the Remote device sent back to the Host. Host Packets Rx’ed Host Packets Rx’ed shows the number of data packets the Host device successfully received from the Remote. Remote to Host % Integra-TR User Manual Page | 56...
Primary COM Port as the Host and Remote device. A Y-cable is required for this option (where Tx connections are split out to the transmitting device and the Rx connections are split out to the receiving device). Table 9 - Y-Cable Connections Integra-TR User Manual Page | 57...
# of Packets to Send shows the number of data packets to send before stopping (the range is 0 to unlimited). Type of Data Type of Data identifies the data pattern for each data packet. The size and format for each pattern is shown in the pattern descriptions. Pattern Descriptions - Integra-TR User Manual Page | 58...
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02 11 22 33 44 55 66 77 88 99 AA BB CC DD EE FF -- 11 22 33 44 55 66 77 88 99 AA BB CC DD EE FF Random Binary Pattern Integra-TR User Manual Page | 59...
The Master sends out a packet to the Remote and the Remote replies to the Master with the same packet information. This utility is useful for testing Ethernet and modem links. Figure 39 - Ping Test Screen Remote Remote displays the IP Address of the device under test. Minimum Time Integra-TR User Manual Page | 60...
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00 11 22 33 44 55 66 77 88 99 AA BB CC DD EE FF 00 11 22 33 44 55 66 77 88 99 AA BB CC DD EE FF Binary Pattern Integra-TR User Manual Page | 61...
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Stop The Stop button stops the Ping Test. Save The Save button offers the user the option to save the information received from the test. Close The Close button closes the Ping Test window. Integra-TR User Manual Page | 62...
The TCP Socket Terminal screen allows the user to send and receive ASCII data over a TCP connection. UDP Socket The UDP Socket Terminal screen allows the user to send and receive ASCII data over a UDP connection. Integra-TR User Manual Page | 63...
Boot Code version, select Firmware File (allows the user to select the file to program the firmware in the Integra-TR) or upgrade the Boot Code file. Selecting one of these options opens a standard navigation window to select the desired file.
Contact Technical Service for assistance. Check timer settings Polling protocols issue a poll and wait a certain time for a response. Integra-TR adds a short amount of delay to each poll and response (typically in the order of 60 to 70 ms). Timer settings that are too short may cause erroneous indication of missed polls, in which case the application may retry or continue to cycle, ignoring the missed station.
Normal operation Should be investigated 3:1 or greater 1.25 or greater Defective antenna, feedline, or connectors Should values returned by the built-in diagnostics seem to indicate a problem, verify using proper radio shop equipment. Integra-TR User Manual Page | 66...
CONFIGURABLE PARAMETERS PARAMETER OVERVIEW The parameters used to configure the Integra-TR units are described in the Field Programming Software help file. Section 4 summarizes the Integra-TR parameter settings and their variations when used within a network. Table 11 - Normal Factory Settings (Units)
Table 12 - Normal Factory Settings (Bases) Full Duplex Base Integra-TR with other Redundant Integra-TR Full Duplex Fields Integra-TR Base with Integra-TR/Integra-T RX Unit TX Unit RX Units TX Units Network Settings Station ID (CWID) Disabled (OFF) Compatibility Mode Integra-TR...
The Communications Port of Integra-TR. This port is configured as DCE and is designed to connect directly to DTE. Clear to Send. An RS-232 output signal from Integra-TR indicating that it is ready to accept data (used in RTS mode).
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CalAmp delivers cost-effective high quality solutions to a broad array of customers and end markets. CalAmp is the leading supplier of Direct Broadcast Satellite (DBS) outdoor customer premise equipment to the U.S. satellite television market. The Company also provides wireless data communication solutions for the...
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For additional information, please visit the Company’s website at www.calamp.com. Integra-TR User Manual Page | 71...
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