socomec MASTERYS BC+ 10 kVA Installation And Operating Manual

socomec MASTERYS BC+ 10 kVA Installation And Operating Manual

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INSTALLATION AND OPERATING MANUAL
EN
MASTERYS BC+
10-40 kVA

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  • Page 1 INSTALLATION AND OPERATING MANUAL MASTERYS BC+ 10-40 kVA...
  • Page 2 Ask your Socomec dealer for your activation code. Visit us at www.socomec.com for more info. (tool page). This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step. The Application shall in no way substitute the installation and user manual provided with this SOCOMEC product, which remains the sole accurate instructions in terms of safety, handling, connection and use of SOCOMEC products.
  • Page 3: Table Of Contents

    OPERATION WITH MOTOR GENERATOR (GENSET) ......... . 40 MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 4 FANS & CAPACITORS ..............53 14. SAFEGUARDING THE ENVIRONMENT 15. TECHNICAL SPECIFICATIONS MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.
  • Page 6: Safety Standards

    CAUTION! If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock of any kind. NOTE! Install the unit in accordance with clearances in order to prevent access to handling devices and guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).
  • Page 7 For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regu- lations and specifications.
  • Page 8: Description Of Symbols

    In the event of contact with the eyes, wash immediately with plenty of water and call a doctor. Call a doctor immediately in the event of accidents or illness. Do not dispose of in normal waste stream (symbol waste electrical and electronic equipment). MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 9: Environmental Requirements And Handling

    O T H E R C A B I N E T U P S U P S O R O T H E R C A B I N E T MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 10: Handling

    Failure to heed this warning could result in the unit falling over, equipment damage, injury and even death. Always use stabiliser bars if provided (see diagram below). Top heavy 640 mm MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 11 Unpacking procedures Only if stabiliser bars are provided. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 12: Electrical Installation

    1. Connect a normally-closed early make contact from the External Maintenance bypass switch to the dedicated connector (if present) or to the ADC+SL board. 2. See 'Standard features and option' chapter. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 13: Ups Parallel Configuration

    3. If a system shutdown switch is present, it is advisable to connect a normally open early break contact from the switch to the parallel board of the concentrator unit. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 14: Electrical Requirements

    2. For parallel configuration, cables shall have the same size and length for each unit (maximum length tolerance is ±5%). 3. Determined by the size of the terminals. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 15 UPS. Before turning on an individual unit ensure that the relevant unit output switch is closed. Before opening unit output switch ensure that the relevant unit is turned off. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 16: Backfeed Protection

    Electrical contact data: 1.6 A 250 V AC. As an option the unit can be delivered with the integrated internal backfeed switches. Refer to 'Standard features and option' chapter. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 17 Distribution panel Trip coil Mains terminal Auxiliary Mains terminal Mains switch Auxiliary Mains switch COM2 COM2 - NO2 Mains BKF connector Auxiliary Mains BKF connec- COM1 - NO1 COM1 UPS output voltage MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 18 CONFIGURATION > MAINS / AUXILIARY and set the parameter to COMMON MAINS. 3/3 models Distribution panel Trip coil Mains terminal Auxiliary Mains terminal Mains switch Common mains BKF COM2 - NO2 connector UPS output voltage COM2 COM1 MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 19: Cable Positioning

    ≥10 cm ≥10 cm 1. Control cables: connections between the cabinets and each unit, alarm signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 20: Overview

    5. OVERVIEW 5.1 Front view Control panel UPS door Luminous status bar Model "S" Model "M" MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 21: Ups Switches

    5.2 UPS switches Battery switch Maintenance bypass switch Output switch In/Out Battery Details phase type 10-15-20 Internal battery 30-40 MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 22: Wiring Diagram

    5.3 Wiring diagram Input mains Auxiliary mains Input switch (AUXILIARY MAINS) Auxiliary mains Maintenance bypass switch Battery Battery switch Output Output switch Protection 10-40 kVA Internal battery MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 23: Internal Front View Details

    5.4 Internal front view details Option slots 1 Option slots 2 Ethernet network for service only USB connector for service only Backfeed connector MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 24: Connections

    6. CONNECTIONS NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. Use cables with tin-plated eyelets for the PE connection. 6.1 Earth connection M8 screw MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 25: Ups Connection

    L1 L2 L3 L1 L2 L3 L1 L2 L3 Refer to 'Standard inputs features and option' chapter. 30-40 OUTPUT INPUT Separated inputs 1. For further details refer to 'Electrical requirements' chapter. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 26: Completion Of The Installation

    6.3 Completion of the installation WARNING! Do not cover or obstruct the air outlet vents. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 27: Control Panel

    To unlock the keypad the buttons must be pressed in the reverse sequence: ENTER > DOWN > UP > ESC These sequences work only on the MIMIC PANEL page. When the keypad is locked the key symbol is shown. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 28: Menu

    ON AUTO BYPASS The output load is on static bypass UNIT AVAILABLE Energy saver is active (inverter is off temporarily) STANDBY Unit on standby LOAD OFF The output load is off MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 29 UNIT OUTPUT OUTPUT FROM STATIC SWITCH BYPASS INPUT NOTE! When in converter mode, 6 and 7 are not shown. Bar styles identify the energy flow: • solid: enabled • dotted: disabled MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 30 General alarm On maintenance bypass Bypass mode (or Eco Mode) not possible Scheduled Inspection warning: machine inspection required, call SOCOMEC support service Operating on GenSet NOTE! Available only with ADC+SL option card MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 31 > 100% Battery status Battery charging Upper level fl ashing Battery discharging Level reached is fl ashing NOTE: Battery symbol is shown only if battery Battery open available Battery alarm fl agged MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 32: Menu Tree

    REFERENCES ▶ UPS INFORMATION • • • ▶ SERIAL NUMBER • • • ▶ SOCOMEC REFERENCE • • • ▶ USER DEVICE REF • • ▶ USER DEV LOCATION • • MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 33 MAINS CONFIGURATION • • ▼ PARALLEL SYSTEM ▶ UNITS IN PARALLEL • ▶ REDUNDANCY LEVEL • (^). depending on setting. 1. Some menu options may not be available on some UPS models. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 34: Menu Function Descriptions

    8.4.5 MEASUREMENTS menu This menu displays all UPS measurements relating to the input stage, output stage, batteries and auxiliary mains (bypass). If there is more than one page press UP/DOWN to scroll pages. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 35: Controls Menu

    • UPS SETTINGS: critical machine settings for output, batteries and backfeed. Some parameters cannot be modified when the UPS supplies the load by INVERTER or BYPASS. Wrongly configured UPS SETTINGS could damage the load or batteries. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 36: Operating Procedures

    • Wait approx. 2 minutes for the UPS shutdown. NOTE: the controlled shutdown of each server connected to the LAN can be managed by shutdown software. • Carry out the operations indicated on the display. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 37: Bypass Operations

    • Carry out the operations indicated on the display. NOTE! When an external maintenance bypass is present, put the switch to position 0 (OFF). 1. Not monitored by the UPS or by the parallel system. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 38: Extended Out Of Service

    This operations interrupts the supply to the output load from both inverters and automatic bypass. Remote UPS power OFF It is possible to interrupt the power supply to the output load using the ADC+SL card. Refer to 'Standard features and option' chapter. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 39: Operating Modes

    ECO MODE operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the automatic bypass under normal operating conditions. To activate follow the correct procedure in the control panel. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 40: Converter Mode

    With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GENSET and at the same time to avoid operation from the battery or risks of out-of-synchro- nisation switching on to the bypass. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 41: Standard Features And Option

    Internal Backfeed Protection (3/3) Kit For Common Mains (3/1) Kit For Separate Mains (3/3) Mechanical Option Ramp for UPS unloading Kit for Front and Lateral Cover Kit for IP21 Required option MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 42: Adc+Sl Card

    • Relay 1 gives the possibility of choosing between normally closed (NC1) or normally open (NO1) position. Relays 2, 3 and 4 only have normally open position (NOx). • On connector , Cx means common, NOx means normally open position. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 43 1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm). 2. A self-locking emergency push button must be used for the UPS Power Off input. Note: custom configuration is also available. For more information contact Socomec. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 44: Temperature Sensor

    NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming. Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table.
  • Page 45: Net Vision Card

    (MODBUS TCP - IDA). 11.5 BACnet card With the BACnet card fitted in the options slot, the UPS can be monitored from remote stations using the appro- priate protocol (BACnet - IDA). MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 46: Remote Touchscreen Display

    Available only with ADC+SL option card. 11.7 PROFIBUS protocol interface Socomec UPS can be provided with an interface of PROFIBUS ® DP slave type for the UPS to be connected to a PROFIBUS ® PLC. PROFIBUS ® protocol is aimed at exchanging data between input/output monitoring devices and a master unit.
  • Page 47: Kit For Common Mains

    Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment. Input/ Battery Details Output type phases 10-15-20 Internal OUTPUT INPUT battery L1 L2 L3 L1 L2 L3 L1 L2 L3 MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 48: Kit For Tn-C / Neutral-Ground Connection

    A PEN conductor is prohibited in the case of unbalanced and third harmonic current circulation. TN-C-S connection TN-C connection Input mains Input mains Auxiliary mains Auxiliary mains Output Use the same Neutral PEN section of the power connections. 11.14 Ramp for UPS unloading MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 49: Kit For Front And Lateral Cover

    11.15 Kit for Front and Lateral Cover MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 50: Troubleshooting

    Please contact the Service Dept. The input mains supply is out of tolerance. Verify that the input A035 RECTIFIER INPUT SUPPLY NOT OK voltage and frequency are within the UPS ratings. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 51: System Status

    EXTERNAL MAINTENANCE BYPASS S018 External maintenance bypass input is closed. CLOSED S023 GEN SET ON Genset input. Verify input from ADC+SL. S064 CARD IN SLOT 1 PRESENT S065 CARD IN SLOT 2 PRESENT MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 52: Preventive Maintenance

    NOTE: servicing of batteries should be performed or supervised by personnel knowledgeable about batteries and required precautions. NOTE: when replacing batteries, replace with the same type and number of batteries or battery packs. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 53: Fans & Capacitors

    (premises, usage or load type) are abnormal or harsh for the equipment. It is advisable to replace consumables as follows Consumable part Years AC and DC capacitor 1. Based on operation of the unit according to the manufacturer’s specification. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 54: Safeguarding The Environment

    For any questions regarding the disposal of the product, contact local distributors or retailers. In case of product with incorporated battery, please use the proper recycling. MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 55: Technical Specifications

    , AS 62040-2 Product certification CE - IECEE CB Scheme Product marks RCM - EAC - CMIM Protective class Protective Class I Touch current < 1 mA Protection level IP20; IP21 (option) MASTERYS BC+ 10-40 kVA - IOMMASBCXX0G-EN 02 - SOCOMEC...
  • Page 56 1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn. 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. 5. With output cables shorter than 10m, only for the 10 kVA 3ph output models.
  • Page 60 Sales offi ces CORPORATE HQ CONTACT: SOCOMEC SAS, 1-4 RUE DE WESTHOUSE, 67235 BENFELD, FRANCE www.socomec.com *IOMMASBCXX0G-EN 02* IOMMASBCXX0G-EN 11.2020...

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