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Summary of Contents for Fleck 9100TS Upflow
- Page 1 FLECK 9100TS UPFLOW SERVICE MANUAL waterpurification.pentair.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ............ 2 Job No: _____________________________________________ HOW TO USE THIS MANUAL ............ 2 Model No: ___________________________________________ EQUIPMENT CONFIGURATION ..........2 Water Test: __________________________________________ SAFETY INFORMATION ............3 Capacity Per Unit: _____________________________________ INSTALLATION INSTRUCTIONS ..........3 Mineral Tank CONTROLLER FEATURES ............ -
Page 3: Safety Information
• Always make modifications to house plumbing first. Connect to valve last. • Plastic parts and O-rings may be damaged by heat and solvents. When constructing plumbing connections allow heated parts to cool and protect parts from solvents. • 3 FLECK 9100TS Upflow... -
Page 4: General Installation Notes
10. Tank one has control valve and tank two has adapter. 11. Look on the right side of the control valve, it has indicators showing which position the control valve is in during Regeneration and which tank is In Service. 4 • FLECK 9100TS Upflow... -
Page 5: Electrical Connection
AC adapter is not on a switched outlet. Power interruptions longer than 8 hours may cause the controller to lose the time setting. When power is restored, the time setting must then be re-entered. • 5 FLECK 9100TS Upflow... -
Page 6: Controller Features
14. The display cursor is next to "TIME/DAY" when programming the current time and day. 15. The hourglass is displayed when the motor is running. The piston should be moving. 16. These cursors appear next to the item that is currently displayed. 6 • FLECK 9100TS Upflow... -
Page 7: Initial Startup Instructions
10. Press both SET and UP buttons to advance to backwash (Cycle 2). 11. Repeat steps 5 and 6 above. 12. Allow the controller to finish regeneration on its own. This will fill the brine tank. • 7 FLECK 9100TS Upflow... -
Page 8: User Programming
This indicates that a regeneration will occur at the next scheduled regeneration based on metered water usage during the error condition or power outage. 8 • FLECK 9100TS Upflow... - Page 9 MO TU SA DAYS Time & Day Step 7: Estimated Capacity Regen Time & Day • System capacity is displayed in total kilograins or Salt kilograms of hardness removed before a regeneration is necessary. Capacity Hardness • 9 FLECK 9100TS Upflow...
- Page 10 WE TH FR SA DAYS Time & Day Regen Time & Day Salt Amount Capacity Hardness SU MO TU WE TH FR SA DAYS Time & Day Regen Time & Day Salt Amount Capacity Hardness 10 • FLECK 9100TS Upflow...
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Page 11: Programming Mode
When locked out, the setting cannot be adjusted in Level I Programming. To disable the Lock Out feature, press the REGEN button when in Level II. The lock icon will not be displayed. • 11 FLECK 9100TS Upflow... - Page 12 Used with salt amount to calculate draw time. 1 = 1" Autotrol turbine 2 = 2" Autotrol turbine 3 = User defined K-factor 4 = Fleck 3/4" Paddle Flow sensor select 5 = Fleck 3/4" Turbine 6 = Fleck 1" Paddle 7 = Fleck 1"/1-1/2"...
- Page 13 Cleaning Fast Rinse 0-200 number of standard regenerations is equal to the cleaning cycle interval P19. *Cannot be changed in Level III Cycle Programming. Adjust P15 or P14 to change the brine draw or refill times respectively. • 13 FLECK 9100TS Upflow...
- Page 14 Number of regenerations since last serviced 0-65536 Holding Set key for 3 seconds will reset Hr to zero. *H0, H5, H6, H15, H17 values can be reset by pressing and holding for 3 seconds while the value is being displayed. 14 • FLECK 9100TS Upflow...
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Page 15: Automatic Cleaning Cycle
Cleaning cycle interval can be edited in Level II programming P19; cleaning backwash and fast rinse can be edited in Level III programming C13 and C14. See "Level III Cycle Programming - C Values" on page 13. • 15 FLECK 9100TS Upflow... -
Page 16: Wiring Diagrams
Four standard connections are required for operation; the power transformer, the flow sensor, motor/optical sensor, and the connection between tank 1 and tank 2 controls. Figure 18 outlines these standard features. Figure 18 16 • FLECK 9100TS Upflow... -
Page 17: Powerhead Assembly
12 ....2 ..15372 ....Washer, Thrust 13 ....2 ..19160 ....Screw, #6-32 x 3/8 Pan Head 14 ....2 ..15172 ....Scrw, Flat Head 15 ....2 ..10340 ....Washer, Lock #4, Zinc 16 ....2 ..16433 ....Switch, Micro Low DB • 17 FLECK 9100TS Upflow... -
Page 18: 9100 Control Valve Assembly
....1 ..18569 ....Retainer, Tank Seal (included 32 ....1 ..13165 ....Cap, Brine Valve with Item 1) 33 ....1 ..11973 ....Spring, Brine Valve ....1 ..18303 ....O-ring, Top of Tank, -336, (included with iItem 1) 18 • FLECK 9100TS Upflow... -
Page 19: 9100 Second Tank Assembly
10 ....1 ..60425-7 ....Tube Assy, 9100, 7" Tank ......60425-9 ....Tube Assy, 9100, 8-9" Tank ......60425-12 ....Tube Assy, 9100, 6-12" Tank ......60425-16 ....Tube Assy, 9100, 13-16" Tank Not Shown: ....1 ..18569 ....Retainer, Tank Seal (Included with Item 3) • 19 FLECK 9100TS Upflow... -
Page 20: Turbine Meter Assembly - P/N 60626
8....4 ..12473 ....Screw, Hex Wsh, 10-24 x 5/8 9....4 ..13255 ....Clip, Mounting 10 ....4 ..13314 ....Screw, Slot Ind Hex, 8-18 x 0.60 11 ....4 ..13305 ....O-ring, -119 12 ....1 ..14613 ....Flow Straightener 20 • FLECK 9100TS Upflow... -
Page 21: 1" Meter Assembly - P/N 60622
7....2 ..13255 ....Clip, Mounting 8....2 ..14202-01 ....Screw, Hex Washer #8-32 x 5/16 9....1 ..17798 ....Screw, Slot Hex Wsh HD 10 ....1 ..13847 ....O-Ring, -137 11 ....1 ..14716 ....Cap, Meter Electronic • 21 FLECK 9100TS Upflow... -
Page 22: Bypass Valve Assembly (Metal)
10 ....1 ..60040SS .....Bypass Valve, 5600, 3/4" NPT 2 ..19228-01 ....Adapter Assy, Coupling, Black Grip Lever, SS w/O-rings ..60041SS .....Bypass Valve, 5600, 1" NPT Black Grip Lever, Stainless Steel Not Shown: 2 ..19228-01 ....Adapter Assy, Coupling, w/O-rings 22 • FLECK 9100TS Upflow... -
Page 23: Safety Brine Valve
..60002-34 ....Air Check, #500, 34" Long ..60002-36 ....Air Check, #500, 36" Long ..60002-48 ....Air Check, #500, 48" Long ..60002-26.25 ..Air Check, #500, 26.25" Long ..60002-33.25 ..Air Check, #500, 33.25" Long • 23 FLECK 9100TS Upflow... -
Page 24: Probe Kit
PROBE KIT Item No. Part No. Description 1....1 ..61893 ....Kit, Sensor, Monel, Logix 24 • FLECK 9100TS Upflow... -
Page 25: Troubleshooting
Replace power head assembly if not positioning properly. C. Internal control leak. C. Replace seals and piston assembly. D. Misadjusted or broken switch. D1. Confirm that cycle and homing switches are tightly in place and contacting cam. D2. Replace switches. • 25 FLECK 9100TS Upflow... -
Page 26: 9000/9100 Meter Flow Data
Ensure salt/regenerant is available. the regen button to turn off the check regenerant detected during regeneration. Check for regenerant draw. salt light. Inspect regeneration line for leaks. 9000/9100 METER FLOW DATA 9100 Meter Flow Data 26 • FLECK 9100TS Upflow... -
Page 27: 9000/9100 Injector Flow Data (1600 Series Injectors)
9000/9100 INJECTOR FLOW DATA (1600 SERIES INJECTORS) • 27 FLECK 9100TS Upflow... -
Page 28: 9100 Control Dimensions
9100 CONTROL DIMENSIONS 28 • FLECK 9100TS Upflow... -
Page 29: Water Conditioner Flow Diagrams
WATER CONDITIONER FLOW DIAGRAMS In Service Position (0) Tanks Switching Position (Meter Initiated Regeneration) (1) Brine Draw Position (2) Slow Rinse Position (3) • 29 FLECK 9100TS Upflow... -
Page 30: Backwash
WATER CONDITIONER FLOW DIAGRAMS continued Rapid Rinse Position (5) Backwash Position (4) Brine Tank Fill Position (6) 30 • FLECK 9100TS Upflow... -
Page 31: Service Assemblies
12763 ......Stuffer Tool Assy, 5600/9000 13061 ......Puller Assy, Port Ring 13759 ......Tool, DLFC Retainer Valve Body Assembly (9100): 40688 ......Valve Body Assy, 9100 18303 ......O-ring, -336 18569 ......Retainer, Tank Seal Cover Assembly (9100TS): 61787 ......Cover Assembly, 9100TS • 31 FLECK 9100TS Upflow... - Page 32 For Fleck Product Warranties visit: Fleck para las garantías de los productos visite: waterpurification.pentair.com Pour Fleck garanties produit visitez le site : WATER QUALITY SYSTEMS 5730 NORTH GLEN PARK ROAD, MILWAUKEE, WI 53209 P: 262.238.4400 | WATERPURIFICATION.PENTAIR.COM | CUSTOMER CARE: 800.279.9404 | tech-support pentair.com...
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