YASKAWA Z1000 Quick Start Manual
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YASKAWA Z1000 Quick Start Manual

Ac drive for hvac fan and pump
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YASKAWA AC Drive Z1000
AC Drive for HVAC Fan and Pump
Quick Start Guide
Type: CIMR-ZU A
Models: 200 V Class: 2.2 to 110 kW (3 to 150 HP)
400 V Class: 2.2 to 370 kW (3 to 500 HP)
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 54A

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  • Page 1 YASKAWA AC Drive Z1000 AC Drive for HVAC Fan and Pump Quick Start Guide Type: CIMR-ZU A Models: 200 V Class: 2.2 to 110 kW (3 to 150 HP) 400 V Class: 2.2 to 370 kW (3 to 500 HP) To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    Z1000 HVAC Fan and Pump Quick Start Guide PREFACE.........................4 RECEIVING......................11 MECHANICAL INSTALLATION................13 ELECTRICAL INSTALLATION................16 START-UP PROGRAMMING AND OPERATION..........41 TROUBLESHOOTING....................62 DRIVE SPECIFICATIONS..................67 PARAMETER TABLE....................69 STANDARDS COMPLIANCE................78 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 4: Preface

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 6 Do not sterilize the entire package after the product is packed. Do not use screws of different sizes in SW1 and SW2. Failure to comply may cause overheating and electrical damage. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 7 Fast Stop function of the drive. Options NOTICE: The -M, +M, -, +1, and +3 terminals are used to connect optional Z1000-compatible devices only. Connecting non-Yaskawa- approved devices to these terminals may damage the drive.
  • Page 8 Figure i.1 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds. 25% ED (or 15 min)
  • Page 9 Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications: • In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between 20% and 100% speed.
  • Page 10 ● ● maintenance or wiring the drive. Hot surfaces Top and Side surfaces may ● become hot. Do not touch. Figure i.2 Warning Information Example and Position YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 11: Receiving

    D – Serial number Figure i.3 Drive Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 12 260 (350) 4A0052 22 (30) 30 (40) 4A0480 250 (340) 300 (400) 4A0065 30 (40) 37 (50) 4A0590 300 (400) 370 (500) 4A0077 37 (50) 45 (60) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 13: Mechanical Installation

    CAUTION! Do not lift drive models 2A0011 to 2A0114 and 4A0005 to 4A0096 by the front cover. Failure to comply might result in minor or moderate injury if the main body of the drive falls. Figure i.5 Incorrect Way to Transport the Drive YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 14 Do not leave the drive unattended while it is suspended by the wires. Do not attempt to flip the drive over while it is suspended by the wires. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 15 Figure i.9 Adjusting Angle of Eye Bolts Drive Dimensions NOTICE Refer to the Z1000 AC Drive User Manual TOEP C710616 45 for IP20/NEMA 1, UL Type 1 and IP00/Open-Type dimensions. The Z1000 AC Drive User Manual is posted on the Yaskawa website, www.yaskawa.com.

  • Page 16: Electrical Installation

    NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction. Note: The minimum load for the relay outputs M1-M2, M3-M4, M5-M6, and MA-MB-MC is 10 mA. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 17 Figure i.10 Drive Standard Connection Diagram (example: 2A0011) <1> Self-cooling motors do not require the same wiring necessary for motors with cooling fans. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 18 <10> Use jumper S5 to select between voltage or current output signals at terminals FM and AM. Set parameters H4-07 and H4-08 accordingly. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 19 12-Pulse/18-Pulse Rectification Operation with 12-pulse/18-pulse rectification requires the user to separately prepare a 3-winding/4-winding transformer for the power supply. Contact Yaskawa or your nearest sales representative for the transformer specifications. Wiring to –M/+M Terminals (2A0011 to 2A0273 and 4A0005 to 4A0302) Access the –M/+M terminals by cutting off the protection cover on models 2A0011 to 2A0114 and 4A0005 to 4A0096 or by...
  • Page 20 Figure i.14 12-Pulse Connection Diagram (2A0011 to 2A0273 and 4A0005 to 4A0302) +20゜ U/T1 V/T2 Motor 0゜ W/T3 -20゜ Figure i.15 18-Pulse Connection Diagram (2A0011 to 2A0273 and 4A0005 to 4A0302) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 21 Connects to the motor W/T3 DC power supply input (+1 and –) or – For connecting peripheral devices – 12/18 pulse rectification – <1> – – – – YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 22 When wiring 4A0124, make sure the crimp terminals on the main circuit are connected so that they are facing in the correct direction as shown in Figure i.19. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 23 Loop Crimp Terminal Size on page 84 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to NEC table 310-16 for proper wire gauge selection for terminals -M, +M, -1, +3, and ground.
  • Page 24 27.0 to 30.0 U/T1, V/T2, W/T3 2/0 × 2 (239 to 266) <1> 1/0 to 4/0 2A0273 -M, +M – 13.5 to 15.0 – (120 to 133) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 25 (24 to 27) 4A0052ooB -M, +M – – R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 5.4 to 6.0 <1> 8 to 2/0 4A0052ooA (48 to 53) -M, +M – – YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 26 R/L1, S/L2, T/L3 1/0 × 4 U/T1, V/T2, W/T3 1/0 × 4 32.0 to 40.0 <1> –, +1 – 3/0 to 300 4A0480 (283 to 354) – – YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 27 Refer to Figure i.20 when using multiple drives. Do not loop the ground wire. Figure i.20 Ground Wiring for Multiple Drives YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 28 (Frequency reference bias) • Voltage or current input must be selected by Jumper S1 and H3-09. Frequency reference common Ground for shielded lines and option cards – YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 29 <1> Enable the termination resistor in the last drive in an APOGEE FLN, BACnet, MEMOBUS/Modbus, or Metasys N2 network by setting DIP switch S2 to the ON position. Refer to the Z1000 AC Drive User Manual TOEP C710616 45 for detailed information on Control I/O Connections.
  • Page 30 (24 to 16) R+, R-, S+, S-, IG Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table i.11 for dimensions.
  • Page 31 Connect control wires as shown in Figure i.23 Figure i.24. Yaskawa recommends Phoenix Contact screwdriver model SZF 0-0.4 x 2.5 or equivalent to wire the terminal block. Preparing wire terminal ends A – Loosen screw to insert wire. C – Avoid fraying wire strands when B –...
  • Page 32 Figure i.24 Control Terminal Wiring (2A0011 to 2A0031 and 4A0005 to 4A0027) A – Cable tie hole B – Cable hook Figure i.25 Control Terminal Wiring (2A0046, 2A0059, 4A0034, 4A0040, and 4A0052ooB) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 33 Figure i.26 Control Terminal Wiring (2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096) A – Cable hook C – Cable anchor B – Cable tie hole Figure i.27 Control Terminal Wiring (4A0124) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 34 S1 to S7 as shown in Table i.12 (Default: Sink mode, internal power supply). NOTICE: Do not short terminals SP and SN. Failure to comply will damage the drive. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 35 Terminal A2 signal level selection 1: 0 to 10 V without Zero Limit 0 to 3 2: 4 to 20 mA Current Input 3: 0 to 20 mA Current Input YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 36 The internal ground connection for the filter is removed when the screws are in the OFF position. (Drives are shipped with SW1 and SW2 screws installed at the OFF position.) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 37 EMC Filter Switch Location A – SW1 (ON) C – SW2 (ON) B – Screw (OFF) Figure i.31 EMC Filter Switch Location (2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 38 If the SW1/SW2 screws are missing, install proper size screws with the proper tightening torque as shown in Table i.19. NOTICE: Do not use screws of different sizes in SW1 and SW2. Failure to comply may cause overheating. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 39 For floating, impedance grounded, or asymmetrically grounded networks, disconnect the internal EMC filter by moving the SW screw to the OFF position. Properly ground the drive. – Tighten control circuit and grounding terminal screws. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 40 Ensure that no frayed wires on the terminal block are touching other terminals or connections. – Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 41: Start-Up Programming And Operation

    HAND Light Lit while the drive is in HAND mode. Refer to page for details. HAND ALM LED Light Refer to ALARM (ALM) LED Displays on page YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 42 DRV/BYP The multi-function relay selected Drive/Bypass contact will be toggled. RUNBYP The multi-function relay selected to RUN Bypass will be toggled. The multi-function relay selected to Relay operator control will be toggled. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 43 Running in AUTO mode when the Frequency Reference is 0 and/or decelerating in AUTO AUTO HAND mode, or during PI Sleep or Snooze. Long blink (50% duty) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 44 6 Hz 0 Hz Frequency AUTO LED Short blink Blink Blink HAND LED Operation Mode AUTO Figure i.39 LEDs and Drive Operation in AUTO and HAND Modes YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 45 <5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 46 50 m. 2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 47 Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure i.42 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 48 Note: When changing control modes, all parameter settings depending upon the setting of A1-02 will be reset to the default. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 49 0 to 10 V H3-09 = 0 with Zero Limit H3-10 = 0 H3-11 H3-12 0 to 10 V (Frequency Reference Bias) without Zero H3-09 = 1 Limit YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 50 Setting 2: Serial Communication (APOGEE FLN, BACnet, MEMOBUS/Modbus, Metasys N2) This setting requires entering the frequency reference via the RS-422/RS-485 serial communications port (control terminals R+, R-, S+, and S-). YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 51 When the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration) to stop. The stopping time is determined by the inertia and the friction in the driven system. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 52 If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, increase the momentary power loss minimum baseblock time (L2-03) until the fault no longer occurs. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 53 Parameter Name Setting Range Default C1-01 Acceleration Time 1 C1-02 Deceleration Time 1 0.1 to 6000.0 s 30.0 s C1-03 Acceleration Time 2 C1-04 Deceleration Time 2 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 54 Carrier Frequency Selection 1 to 5; 7 to 9; A to F Determined by A1-02 and o2-04 Settings: C6-02 Carrier Frequency C6-02 Carrier Frequency 2.0 kHz 5.0 kHz YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 55 Jog Reference Reference H1-oo = 3 H1-oo = 4 H1-oo = 6 Frequency Reference 1 (set in b1-01) Frequency Reference 2 (d1-02 or input terminal A1, A2) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 56 E2-01: Motor Rated Current Provides motor control, protects the motor, and calculates torque limits. Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 57 Use this setting if no motor overheat protection is desired or if multiple motors are connected to a single drive. If multiple motors are connected to a single drive, install a thermal relay for each motor as shown in Figure i.55. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 58 E1-06, Motor Base Speed, with L1-02 set to one minute. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 59 The PTC must exhibit the characteristics shown in Figure i.58 for one motor phase. The motor overload protection of the drive expects 3 of these PTCs to be connected in a series. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 60 Sets the type of Auto-Tuning to be used. Name Setting Range Default T1-01 Auto-Tuning Mode Selection 2, 3 Setting 2: Stationary Auto-Tuning for Line-to-Line Resistance Setting 3: Rotational Auto-Tuning for V/f Control Energy Saving YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 61 • Correct any problems that occur with hunting, oscillation, and other control-related issues. Refer to the Z1000 AC Drive User Manual TOEP C710616 45 section on Test Run with Load Connected for details.

  • Page 62: Troubleshooting

    Troubleshooting NOTICE Refer to the Z1000 AC Drive User Manual TOEP C710616 45 for detailed information on Troubleshooting and complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. The Z1000 AC Drive User Manual is posted on the Yaskawa website, www.yaskawa.com.
  • Page 63 CPF01. <2> Displayed as CPF20 when occurring at drive power up. When one of the faults occurs after successfully starting the drive, the display will show CPF21. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 64 H2-oo = 10) are set. output terminal that is set for alarm output (H2-oo = 10). IGBT Maintenance Time (90%) TrPC IGBTs have reached 90% of their expected performance life. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 65 The baud rate setting (H5-02) is not compatible with the PI Control Selection Error currently selected protocol (H5-08). oPE09 PI control function selection is incorrect. Requires that PI control is enabled (b5-01 = 1 or 3). YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 66 Turn off the main power supply if the above methods do not reset the fault. Reapply power after the HOA keypad display has turned off. When an “SC” error occurs, contact Yaskawa or a Yaskawa agent before cycling the power to the drive. Note: If the Run command is present, the drive will disregard any attempts to reset the fault.

  • Page 67: Drive Specifications

    Drive stops after 0.5 s at 140% of rated output current 200 V class: Stops when DC bus voltage exceeds approx. 410 V Overvoltage Protection 400 V class: Stops when DC bus voltage exceeds approx. 820 V YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 68 The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive rated output current must be derated for 0.2% per 100 m. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 69: Parameter Table

    Speed Search after a relatively long period Stopping Method 1: Coast to stop b1-03 of baseblock. Selection 2: DC Injection Braking to stop 3: Coast with timer YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 70 PI Feedback Offset maximum frequency. Sets the minimum output possible from the b5-34 PI Output Lower Limit PI controller as a percentage of the maximum output frequency. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 71 This function is effective when b5-42 is set PI Output 2 Monitor b5-45 to 0 (Linear output mode). Minimum Note: Used for U5-14 and U5-15 only. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 72 Set E5-24 to 0 when setting this parameter. Sets the induced phase-to-phase rms Motor Induction E5-24 voltage in units of 0.1 mV/(r/min) Voltage Constant 2 [mechanical angle]. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 73 1: Enabled. RTS turns on only when H3-14 (H1-oo = C) is activated. Enable Selection sending. 1: Terminal A1 only 2: Terminal A2 only 3: Terminals A1 and A2 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 74 12: UL6 at run (fault) L1-13 Electrothermal 1: Enabled Torque Detection Operation Selection 2: Enable using Real Time Clock Sets the overtorque and undertorque L6-02 Level 1 detection level. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 75 Overcurrent is detected using the lower oo. For example, set "403" to display Gain value between the overcurrent level of the monitor parameter U4-03. drive or the value set to L8-27. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 76 2: Clear all. Clears the default settings that have been saved for a User Initialization. Drive Model Enter the drive model. Setting required only o2-04 Selection if installing a new control board. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 77 (terminal S3 enabled) Digital input 4 (terminal S4 enabled) Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...

  • Page 78: Standards Compliance

    Fuse Ampere Rating (A) Three-Phase 200 V Class 2A0011 FWH-40B 2A0017 FWH-50B 2A0024 FWH-80B 2A0031 FWH-100B 2A0046 FWH-150B 2A0059 FWH-175B 2A0075 FWH-225A 2A0088 FWH-225A 2A0114 FWH-250A 2A0143 FWH-275A YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 79 Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 80 Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 81 I – Make sure the ground wire is E – Drive grounded Figure i.62 EMC Filter and Drive Installation for CE Compliance (2A0011 to 2A0273 and 4A0011 to 4A0302) YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 82 2A0343 FS5972-600-99 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7 2A0396 Three-Phase 400 V Class 4A0361 FS5972-410-99 23.1 10.2 × 4.5 × 15.2 9.3 × 4.7 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 83 IP00/Open Type Enclosure (2A0343 and 2A0396 and 4A0361 to 4A0590): -10 to +50 °C (14 to 122 °F) Main Circuit Terminal Wiring Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL Listed closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0031 to 2A0396 and 4A0034 to 4A0590.
  • Page 84 Standards Compliance The wire gauges listed in the following tables are Yaskawa recommendations. Refer to NEC table 310-16 for proper wire gauge selection for terminals -M, +M, -1, +3, and ground. Wire Gauges and Tightening Torques Refer to Wire Gauges and Tightening Torque on page 23 to select the appropriate wires and crimp terminals for use in the United States.
  • Page 85 Time delay Class J, T, or CC fuses sized at 175% of the drive input rating, or MCCB sized at 200% maximum of the drive input rating. Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in Table i.35.
  • Page 86 Selects protection characteristics for a standard self-cooled motor with limited cooling capabilities Standard fan-cooled motor (default) when running below the rated speed. The motor overload detection level (oL1) is automatically reduced when running below the motor rated speed. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 87 Yaskawa representative or directly from the Yaskawa sales department. Table i.38 Capacitor Cover Model Code Number Model Figure 2A0343 100-061-278 ECAT31698-11 2A0396 4A0361 100-061-278 ECAT31698-11 Figure i.67 4A0414 100-061-279 ECAT31740-11 4A0480 100-061-280 ECAT31746-11 4A0590 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 88 A – Drive (outside panel) D – Installation screws B – Drive (inside panel) E – Capacitor cover C – Opening to capacitors Figure i.67 Capacitor Cover YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 89 Standards Compliance This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 90 Date of Publication Section Revised Content Number May 2017 <0>-1 Preface Revision: Removed restrictions May 2016 – – First Edition. This manual supports drive software version PRG: 1018. YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide...
  • Page 92 AC Drive for HVAC Fan and Pump Quick Start Guide YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 http://www.yaskawa.co.jp...

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