YASKAWA Z1000 Quick Start Up Manual

Z1000 AC Drive
Quick Start Procedure
Step
Z1000 Model
1
Identification and Mounting
The following
procedure is a
To make sure you received the correct model, it is essential to
supplement to
verify the Z1000 nameplate with your order and make sure the
Z1000 has the correct rating so it can be used with your motor.
other
Please check the nameplate information as shown in the
documentation
example below.
supplied with this
Drive Model
equipment and Number
Input Power
will guide the user
Rating
in properly wiring
Output Power
Rating
the Z1000 and
Weight
motor. It will also
Serial
Number
show the user
UL File
Number
how to configure
the Z1000 for a
Hand and Auto · Check that the available power will meet the
requirements.
operation.
· Ensure that the output power
compatible with the motor requirements.
DANGER!
· In the case of systems with more than one Z1000, follow
the above procedure for each Z1000 and motor.
Improper wiring
can and will cause
Mounting the Z1000
bodily harm as
The mounting of the Z1000 is extremely important regarding
environment and accessibility. Depending on your system,
well as damage to
there are various models available and the mounting
the equipment.
dimensions (footprint) may be different. Because the
mounting procedure is fairly extensive, it is beyond the scope
of this document; the user is referred to the Z1000 User
When installing
Manual (Document No. TOEP C710616 45) received with the
Z1000, Section 2.2 Mechanical Installation
the system be
that you received and follow the procedure described in the
sure to follow
manual to ensure a safe and functional installation. In cases
where the system has more than one Z1000, refer to the
good wiring
proper clearances required for adequate ventilation.
practices and all pay particular attention to:
applicable codes. · The clearances to be maintained around the enclosure
for adequate ventilation.
Ensure that the
· The environmental specifications such as avoiding
mounting of the
excessive dampness, extreme temperatures, chemical
exposure, corrosive areas, etc. to avoid damage to the
various
equipment and to maintain safety.
components are
secure and that Removing and Attaching the Terminal Cover
Improper removal of the Z1000 terminal cover as well as
the environment,
front cover can cause extensive damage to the Z1000. To
such as extreme
avoid damage to these items, please pay particular attention
to the Z1000 User Manual, Document No. TOEP C710616
dampness, poor
45, Section 3.5, R R emoving and Attaching the Terminal
ventilation etc. will Cover.
not cause system
degradation.
Please read this
procedure and the
Z1000 User
Manual
(TOEP
C710616 45)
provided with the
Z1000 thoroughly
before attempting
any installation.
Open Chassis
Step
Connect Motor and
2
Fig.1 & 2 below show the electrical connections for the input
power and motor terminals for various Z1000 models. Select the
proper diagram for the model you are installing
WITH POWER OFF
make the appropriate connections.
Make sure to follow good wiring practices and all applicable
Drive Spec Number codes. Ensure that the equipment is grounded properly as
shown in fig. 1
!
DANGER; LETHAL VOLTAGES ARE PRESENT- Before
applying power to the Z1000, ensure that the terminal cover
Software
is fastened and all wiring connections are secure. After the
Version
power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching
any wiring, circuit boards or components.
WARNING DO NOT CONNECT ANY OF THE
FOLLOWING TERMINALS TO EARTH GROUND
+M -M
input power
from the Z1000 is
(R/L1) (S/L2) (T/L3)
. Match the model
Please
Connect to chassis
ground
L1 L2 L3
(Fuse or Circuit
Use L1, L2, L3 for
*
3Ø Input Power
Fig. 1 Input Power and Output Motor Electrical Connections for
Models: 2_0011 - 2_0273, 4_0005 - 4_0302
BUS TERMINALS:
DO NOT CONNECT TO GROUND
NEMA 1
(R/L1) (S/L2) (T/L3)
Input
Protection
(Fuse or Circuit
Breaker)
L1 L2 L3
Use L1, L2, L3 for
3Ø Input Power
Fig. 2 Input Power and Output Motor Electrical Connections for
Models: 2_0343 & Larger and 4_0361 & Larger
For best performance, the drive input supply voltage must be at least
equal to or greater than the motor rated voltage.
Step
3
Line Power
This step shows how to set up the sequence and reference method of the Z1000. The sequence method determines how the
Z1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled.
Make sure all protective covers have been re-attached and power is turned on. DO NOT RUN THE MOTOR.
(see Step 1).
This section may require you to change one or more Z1000 parameters. Please refer to Step 5 for a detailed explanation
on how to change parameters.
1.
Adjust motor speed / frequency from the Digital Operator
Go to parameter b1-01, set value to
To adjust frequency press
-
+1 +3
2.
Adjust motor speed / frequency from external terminals (0 - 10V / 4 - 20mA Signal)
Go to parameter b1-01, set value to
DC Bus
terminals
location
varies by
model.
(U/T1) (V/T2) (W/T3)
Potentiometer
2K Ohm
To change
direction of
motor rotation
swap any two
Input three
of the
Protection
motor leads
(See Step 2)
Breaker)
1.
Connect
Start / Stop Control from Digital Operator, use
frame to
3Ø Induction
ground
motor
2.
Start / Stop Control from external terminals (switch or relay contact)
Wiring Diagram: 2-Wire Control
( Factory Default)
Forward
Reverse
(U/T1) (V/T2)
(W/T3)
To change direction of motor
rotation swap any two of the
three motor leads
Connect to
(See Step 2)
chassis
ground
Link
3Ø Induction
motor
Connect
frame to
ground
NOTE: It is beyond the scope of this document to program the Z1000 drive for network communication control. Please
refer to the Z1000 Technical Manual, (Document No. SIEP C710616 45) for this selection.
Z1000 Control Wiring
SELECT SPEED METHOD
from the operation screen and use
(Factory Default)
Cable
+V +V Cable
Shield
Shield
-
AC AC -
A1
A1
A2 A2
FM FM
FE
AM
AM
FE
AC AC
0 ~ 10Vdc
TB3 User Terminals
SELECT START / STOP CONTROL METHOD
Wiring Diagram: 3-Wire Control
Switch
S1
S2
S3 Normally
S4
S5
Use for
S6
maintained
S7
contacts
SN
SC
SP
+P
FE
TB1 User Terminals
Page 1 of 2
b1-01
/ to change frequency and press .
Brown or Red:
+P
+Power (1)
+V
+V
AC
AC
Cable
A1
Shield
A1
A2
Black: Output
A2
4 – 20mA (2)
FM
FM
AM Install wire link
AM
FE
(AC-SN) when
AC
AC
using transducer.
SN
4 ~ 20mA 2 Wire / 4 ~ 20mA
Transducer
b1-02
See step 6
Hand / Auto Mode Operation
Go to parameter
b1-02, set value to
Stop Start
Switch
S1
S2
Normally
Open
S3
Closed
S4
S5
Reverse
Use for
S6
momentary
S7
contacts
SN
(Set Parameter
SC
A1-03 to 3330)
Link
SP
+P
FE