Kohler Comand Pro CH1000 Service Manual page 78

Section 7
Electrical System and Components
d. Hold the starter assembly vertically on the
end housing, and carefully place the tool
(with extension) and assembled original
brush holder assembly onto the end of
the armature shaft . Slide the brush holder
assembly down into place around the
commutator, install the positive (+) brush
lead grommet in the cutout of the frame. See
Figure 7-49.
Figure 7-49. Installing Brush Holder Assembly
using Tool with Extension.
11. Install the end cap onto the armature and frame,
aligning the thin raised rib in the end cap with
the corresponding slot in the grommet of the
positive (+) brush lead.
12. Install the two thru bolts, and the two brush
holder mounting screws. Torque the thru
bolts to 5.6-9.0 N·m (49-79 in. lb.). Torque the
brush holder mounting screws to 2.5-3.3 N·m
(22-29 in. lb.). See Figures 7-50 and 7-51.
Figure 7-50. Torquing Thru Bolts.
7.26
Figure 7-51. Torquing Brush Holder Screws.
13. Hook the plunger behind the upper end of
the drive lever, and install the spring into the
solenoid. Insert the three mounting screws
through the holes in the drive end cap. Use
these to hold the solenoid gasket in position,
then mount the solenoid. Torque the screws to
4.0-6.0 N·m (35-53 in. lb.).
14. Connect the positive (+) brush lead/bracket
to the solenoid and secure with the hex nut.
Torque the nut to 8-11 N·m (71-97 in. lb.). Do not
overtighten. See Figure 7-52.
Positive
Brush
Lead
Figure 7-52. Positive (+) Brush Lead Connection.