Barco RLM G5 Performer Service Manual
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Barco RLM G5 Performer Service Manual

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RLM G5

Service Manual

R9010020
R5976766/00
22/04/2004

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  • Page 1: Service Manual

    RLM G5 Service Manual R9010020 R5976766/00 22/04/2004...
  • Page 2 Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: events@barco.com Visit us at the web: www.barco.com Printed in Belgium...
  • Page 3 The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of compliant, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.

  • Page 5: Table Of Contents

    Table of contents TABLE OF CONTENTS 1. General Information....................3 RLM R5 Performer .
  • Page 6 Table of contents 9. Technical Board Information ..................47 Power Supply Circuit .
  • Page 7 1. General Information 1. GENERAL INFORMATION 1.1 RLM R5 Performer Commercial Brochure See next pages for contents. Image 1-1 Front page brochure RLM G5P R5976766 RLM G5 22/04/2004...
  • Page 8 1. General Information R5976766 RLM G5 22/04/2004...
  • Page 9 PERFORMER is an ideal all-round projector suitable to both the rental as well as staging markets. Feature-rich and ready to use, the RLM G5 PERFORMER allows everything from seamless switching to picture-in-picture and enables you to show up to 4 sources simultaneously on-screen.
  • Page 10 G5 PERFORMER can be snap-locked together with another unit, offering double brightness and redundancy, perfect for demanding events. The RLM G5 PERFORMER has an extensive range of mounting points and slots to accommodate different clamps and adapt to various truss systems and dimensions.

  • Page 11: Optical System

    Advanced Image Processing The RLM G5 PERFORMER allows seamless transitions from source to source, with special effects such as dissolve, horizontal and vertical blind, box in and out, etc ... Extensive PIP capabilities which offer up to 4 sources on-screen simultane- ously while also allowing you to position and resize windows via an intuitive on-screen menu.

  • Page 12: General Information

    Tel. +1 770 218 3200 Ref. no. R599608 - January Ô04 Fax +1 770 218 3250 Barco Projection Systems is an ISO 9001 registered company. The information and data given are typical of the equipment described. email: sales.events@barco.com However any individual item is subject to change without notice.
  • Page 13 2. Safety 2. SAFETY 2.1 Safety Instructions ARNING Before Removing/Replacing any projector components, turn off the Main Power Switch and un- plug the Main AC power cable. R5976766 RLM G5 22/04/2004...

  • Page 14: Safety

    2. Safety Safety Instructions Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items: a) Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer.
  • Page 15 Use of a substitute replacement that does not have the same safety charac- teristics as the recommended replacement part in BARCO service data parts list might create shock, fire, and/or other hazards. Product Safety is under review continuously and new instructions are issued whenever appropriate. For the latest information, always consult the appropriate current BARCO service literature.
  • Page 16 2. Safety R5976766 RLM G5 22/04/2004...

  • Page 17: Safety Symbols

    3. Safety Symbols 3. SAFETY SYMBOLS 3.1 Overview used Safety Symbols Overview The lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated “dangerous voltage” within the projector’s enclosure that may be sufficient magnitude to constitute a risk of electric shock. The exclamation point within the equilateral triangle indicates related operating/maintenance instructions in the documentation accompanying the projector.

  • Page 18: Safety Symbols

    3. Safety Symbols R5976766 RLM G5 22/04/2004...
  • Page 19 Block diagram RLM G5 Performer FRONT IR MOTOR KEYPAD RECEIVER DRIVER FORMATTER OPTICAL PIXEL MAP FRONT-END FORMATTER INTERFACE ENGINE PROCESSOR BOARDS SOURCE INPUT PROJECTION LENS FORMATTER Remote IR/LED Control Dual Lamp Micro Lamp Module Info Controller Drivers Formatter Standby OEM Power...

  • Page 20: Block Diagram Rlm R5 Performer

    4. Block Diagram RLM R5 Performer 4.2 Expanded Block Diagram Block diagram R5976766 RLM G5 22/04/2004...

  • Page 21: Expanded Block Diagram

    To Fornmatter Board R To Fornmatter Board B To Fornmatter Board G to OEM Board 375V Channel CN3 Channel CN3 Channel CN3 Null CN60 375V LAMP1 Solid state CN10 temp relay CN61 POWER RLM G5 performer SWITCH LAMP2 375V LAMP M odule...

  • Page 22: Technical Informations

    5. Technical Informations 5. TECHNICAL INFORMATIONS 5.1 Conventions Projector Orientation References to location (left, right, front, rear, top, bottom) on the projector are made as shown in the image below. Image 5-1 Projector orientation convention Spare abbreviations Each available spare is indicated with one of the following abbreviations: Abbreviation Description Non repairable...
  • Page 23 5. Technical Informations R5976766 RLM G5 22/04/2004...

  • Page 24: Spare Parts List

    6. Spare Parts list 6. SPARE PARTS LIST 6.1 Spare Parts list Which spare are available for the RLM R5 Performer The following spares can be ordered: Art. Number Description Category Page B401045K All dust filters at the bottom "Air Filters", page 83 of the projector B401040K Cold mirror (Complete...
  • Page 25 6. Spare Parts list R5976766 RLM G5 22/04/2004...

  • Page 26: Projector Cover Removal To Access Modules

    7. Projector Cover Removal to access Modules 7. PROJECTOR COVER REMOVAL TO ACCESS MODULES Overview • Top Access Modules • Side Access Modules 7.1 Top Access Modules Overview • Removal of the Rear cover • Removal of the Button panel cover •...

  • Page 27: Removal Of The Top Cover

    7. Projector Cover Removal to access Modules Image 7-2 Button panel cover removal 7.1.3 Removal of the top cover How to remove the top cover 1. Remove the screw (A) securing both plates blocking the slots for the rear cover guides. (image 7-3) 2.

  • Page 28: Top Shield Removal

    7. Projector Cover Removal to access Modules Image 7-5 Unlock top cover Image 7-6 Top cover removal 7.1.4 Top shield removal How to remove the projector top shield 1. Remove the 11 screws (A) fastening the projector top shield. (image 7-7) 2.

  • Page 29: Side Access Modules

    7. Projector Cover Removal to access Modules Image 7-7 Top shield removal 7.2 Side Access Modules 7.2.1 Side Cover left Overview • Removal of the Side cover • Side shield removal 7.2.1.1 Removal of the Side cover How to remove the side cover 1.

  • Page 30: Side Shield Removal

    7. Projector Cover Removal to access Modules 7.2.1.2 Side shield removal How to remove the side shield 1. Remove the 4 screws (A) securing side shield to lamp house and Temperature/lens motor control board. (image 7-9) 2. Remove the side shield upwards (image 7-9). Image 7-9 Side shield removal 7.2.2...

  • Page 31: Pmp Shield Removal

    7. Projector Cover Removal to access Modules Image 7-11 Side shield removal 1 Image 7-12 Side shield removal 2 7.2.2.3 PMP Shield Removal How to remove the PMP shield 1. Remove the 6 screws (B1) securing shield (B) to base frame (image 7-12). 2.

  • Page 32: Module/Unit Identification

    8. Module/Unit Identification 8. MODULE/UNIT IDENTIFICATION 8.1 Top View Projector Overview Modules/Units-1 After removing the projector covers and the shield on top of the projector, the following modules or units can be identified: Image 8-1 Module/Units identification Module (Mx) or Unit (Ux) Description Order Number Lens...

  • Page 33: Overview Installed Fans

    8. Module/Unit Identification Image 8-2 Modules/units identification Module (Mx) or Unit (Ux) Description Order Number Pixel Map Processor (R764284) Formatter Interface Input unit cpl B401033K 8.2 Overview installed FANS 8.2.1 Location of the Fans in the projector Location FANS in projector The arrow on some located Fans indicates the produced air flow from the Fan.

  • Page 34: Function Of The Installed Fans

    8. Module/Unit Identification Image 8-3 FAN location in projector 8.2.2 Function of the installed Fans Function of the FANS FAN number Function 1–2–3 Cooling Power Modules Cooling Prism Cooling DMD Red Cooling DMD Green Cooling DMD Blue Cooling Lamp Cooling lamp burner up Cooling lamp burner bottom Exhaust fan 8.2.3...

  • Page 35: Power Box Complete

    8. Module/Unit Identification Group Contents Kit number Fan 1/2/3 B401041K B401042K Fan 8/9/10/11 B401043K Fan 5/6/7 Fan 4 is not added to one of the above kits because the fan is mounted inside the sealed engine. In the field there is no guarantee about the sealing after the sealed engine has been opened. 8.3 Power Box Complete Overview •...

  • Page 36: Parts Of The Power Box Assembly

    8. Module/Unit Identification Image 8-5 SMPS box cover removed (Fan not disconnected) 8.3.2 Parts of the Power Box Assembly Which boards belong to the Power box cpl Image 8-6 Parts of the power box cpl Unit / Board Description Partnumber Power box cpl B401034K SMPS MCU board...

  • Page 37: Power Box Swapping

    8. Module/Unit Identification Unit / Board Description Partnumber Power Factor Corrector board Part of kit B401034K Part of kit B401041K Image 8-7 Overview Fans in power box Unit / Board Description Partnumber 1-2 -3 kit B401041K (3 x FAN) 8.3.3 Power Box Swapping How to swap the Power Box 1.
  • Page 38 8. Module/Unit Identification J304 J505 J519 J509 Image 8-8 Disconnection PMP and Formatter interface J301 J409 J419 Image 8-9 Image 8-10 Disconnection Input box Disconnection Formatter power supply R5976766 RLM G5 22/04/2004...
  • Page 39 8. Module/Unit Identification J900 Image 8-11 Disconnection Fans Image 8-12 Disconnection of the lamp power supply R5976766 RLM G5 22/04/2004...

  • Page 40: Input Box Complete

    8. Module/Unit Identification Image 8-13 Power box fixation 8.4 Input Box Complete Overview • Input Box Swapping • Parts of the input Box Assembly 8.4.1 Input Box Swapping Access to Input boards 1. Remove the 3 screws securing the PMP board to the input box (1) and to the formatter interface board (2&3). (image 8-14) 2.
  • Page 41 8. Module/Unit Identification Image 8-14 PMP removal Image 8-15 Formatter interface Image 8-16 Input box removal R5976766 RLM G5 22/04/2004...

  • Page 42: Parts Of The Input Box Assembly

    8. Module/Unit Identification 8.4.2 Parts of the input Box Assembly Which boards belong to the Input box cpl Image 8-17 Parts of the input box cpl Unit / Board Description Partnumber Input box cpl B401033K Input backplane board Part of kit B401033K RGBHV/Composite Video/S-Video input board Part of kit B401033K DVI/Computer/RS232C/RC input board...

  • Page 43: Parts Of The Lamp Box

    8. Module/Unit Identification Image 8-19 Open fan door Image 8-18 Loosen fan door Image 8-20 Loosen lamp unit Image 8-21 Take out lamp unit 8.5.2 Parts of the Lamp box Which parts belong to the lamp box? Image 8-22 Parts of the lamp box R5976766 RLM G5 22/04/2004...

  • Page 44: Ir Receiver Front

    8. Module/Unit Identification Unit / Board Description Partnumber Cooling lamp burner top Part of kit B401042K Cooling lamp burner bottom Part of kit B401042K Cooling lamp Part of kit B401042K Exhaust Fan Part of kit B401042K Lamp unit kit R9841880 8.6 IR Receiver Front 8.6.1 IR Receiver Front swapping...

  • Page 45: Motor/Control Board Connections

    8. Module/Unit Identification Image 8-24 Motor control board removal 8.7.2 Motor/Control board connections Connections Lens Zoom Motor Lens Holder Motor Up/Down Lens Focus Motor Lens Holder Shutter Motor Motor Left/Right Prism Switch From Formatter From OEM NTC Sensor R NTC Sensor G NTC Sensor B Adapter Power Supply...

  • Page 46: Keypad & Led+Ir Board

    8. Module/Unit Identification 8.8 Keypad & LED+IR Board 8.8.1 Keypad swapping How to swap the Keypad The keypad is mounted onto the inside of the top cover. To remove the top cover, keypad board has to be disconnected (see top cover removal) 1.

  • Page 47: Sealed Engine Removal

    8. Module/Unit Identification 8.9.1 Sealed Engine removal How to remove the Sealed Engine 1. Proceed to the disconnection of the following cables: Disconnect the Prism switch (3) near the switch itself. (image 8-28) Disconnect the 3 Cables on the formatter interface (2) connecting video data to the formatter boards in the Sealed engine (image 8-28).
  • Page 48 8. Module/Unit Identification Formatter Power Supply Motor Control SMPs/Fan Control Board Board Image 8-29 Sealed engine cable disconnection detail Image 8-30 Removal cooling Fan DMD blue R5976766 RLM G5 22/04/2004...
  • Page 49 8. Module/Unit Identification Base plate Image 8-31 Sealed engine removal from base plate Image 8-32 Sealed engine removed Image 8-33 Shutter removal R5976766 RLM G5 22/04/2004...

  • Page 50: Sealed Engine Mounting

    8. Module/Unit Identification 8.9.2 Sealed Engine mounting How to mount the Sealed engine 1. Place the sealed engine on its mounting base, lining up the 2 center pins (1 & 2) on the engine front plate with the holes in the mounting base.

  • Page 51: Light Pipe

    8. Module/Unit Identification Image 8-36 Lens holder removal 8.11 Light Pipe Overview • Parts to be removed to allow Light Pipe swapping • Replacement of the Light pipe 8.11.1 Parts to be removed to allow Light Pipe swapping Overview • Light pipe Focus adjustable screw cover removal.

  • Page 52: Lamp Burner Blower Fan 9 Removal

    8. Module/Unit Identification 8.11.1.2 Lamp burner blower FAN 9 removal How to remove the lamp burner blower FAN 9 1. Remove the 2 screws (A) securing the blower to the lamp house. (image 8-38) 2. Remove the blower out of the base plate. Image 8-38 FAN 9 removal 8.11.1.3 Lamp House removal...

  • Page 53: Replacement Of The Light Pipe

    8. Module/Unit Identification 8.11.2 Replacement of the Light pipe 8.11.2.1 Light pipe Removal How to remove the light pipe 1. Remove the 2 screws (A) securing the light pipe protection cover to base plate. (image 8-41) 2. Remove the protection cover. 3.

  • Page 54: Cold Mirror

    8. Module/Unit Identification 8.12 Cold mirror How to replace the cold mirror 1. Remove the 2 screws securing the cold mirror bracket to projector base. (image 8-43) 2. Install the new cold mirror (Order No kit: B401040K) unit and reuse the 2 screws to secure on projector base. 3.
  • Page 55 8. Module/Unit Identification R5976766 RLM G5 22/04/2004...

  • Page 56: Technical Board Information

    9. Technical Board Information 9. TECHNICAL BOARD INFORMATION Overview • Power Supply Circuit • Random Boards 9.1 Power Supply Circuit 9.1.1 Overview Power Supply Circuit Block diagram 2.5V Format Power 3.3V Board StandBy 3.3V Power PFC Board Board Rectifier AC Input AC/DC Filter Power Supply to...
  • Page 57 9. Technical Board Information Description PFC board is main for shaping the AC input line current waveform to correspond to that of the AC input line voltage, and boost input rectified voltage to 380V DC for preregulator, it consist of EMI filter, rectifier, boost converter, dual driver, V DC monitor and PFC controller.

  • Page 58: Format Power Board

    9. Technical Board Information 9.1.3 Format Power board Block diagram Format Power Board DC 380V from PFC 2.5V DC/DC Converter IC500 Linear regulator >>Input L(M) OV/UV Protec 3.3V Output 5V from Standby ISO3 TL431CLP ISO4 Image 9-4 Block diagram Format power board Description The format power board repeats operation which turns on an off at pin 7 of IC7, and the pulse appears in secondary sides through the converter transformer T2.
  • Page 59 9. Technical Board Information Pin assignment Connectors on Board D71 (Power Good) 1 ++5V 2 GND 1 PG 2 /PD 3 GND 1 ++5V 1 +5Va 1 +5Va 1 375V 1 +5Va 2 GND 2 GND 2 GND 2 GND 2 NC 3/4 3.3Va 3/4 3.3Va...

  • Page 60: Oem Power Board

    9. Technical Board Information 9.1.4 OEM Power Board Block diagram OEM Power Board DC 380V from PFC Linear regulator IC10 Linear regulator IC500 >>Input L(M) IC11 Linear regulator 3.3V OV/UV Protec Output 5V from Standby ISO5 IC13 TL431CLP ISO6 Image 9-6 Block diagram OEM power board Description The OEM power board repeats operation which turns on and off at pin 7 pf IC12, and the pulse appears in secondary sides through...

  • Page 61: Standby Power Supply Board

    9. Technical Board Information Pin assignment Connectors on board D70 (Power Good) 1 PG 2 /PD 3 GND J100 J100 1-5 3.3V (3.5A) 1 3.3V (1.5A) 1 +15V 1 ++5V (1A) 1-2 GND 1 +15V (0.5A) 1 375V 6 3.3V sense+ 2 3.3V (1.5A) 2 +5V 3 -5V (0.2A)
  • Page 62 9. Technical Board Information Description Standby power board The standby power board repeats operation which turns on and off at pin 7 of IC2, and the pulse appears in secondary sides through the converter transformer T1. At the time, the voltage of 5V at the secondary side is detected by IC3, the negative feedback to IC2 is carried out at photo coupler ISO1, and the voltage is stabilized.

  • Page 63: Mcu Board

    9. Technical Board Information 9.1.6 MCU Board Pin assignment Connectors on Board 1 <StdBy PG 1 <OEM PG 1 ++24V 1 <FAN3_PLUG1 1 <FAN3_PLUG2 1 <FAN4_PLUG1 2 >StdBy_SW 2 >OEM_SW 2 GND 2 ++FAN3 2 ++FAN3 2 ++FAN4 3 GND 3 GND 3 ++3.3V 3 GND...

  • Page 64: Random Boards

    9. Technical Board Information 9.2 Random Boards Overview • Motor/Control Board • Input Box Backplane • Lamp Power Supply • Pixel Map Processor Board • Formatter Interface Board • KeyPad • LED + IR Board 9.2.1 Motor/Control Board Pin assignment Connectors on Board Lens Zoom Motor Lens Holder...

  • Page 65: Input Box Backplane

    9. Technical Board Information 9.2.2 Input Box Backplane Pin assignment Connectors on Input Backplane from OEM power supply J301 1 3.3V (1.5A) 2 3.3V (1.5A) 3 GND 4 GND from OEM power supply J409 1-2 GND 3 -5V (0.2A) 4-5 +5V (1.3A) 6 GND 7 + 15V (0.5A) 8 GND...

  • Page 66: Pixel Map Processor Board

    9. Technical Board Information 9.2.4 Pixel Map Processor Board Pin assignment Connectors on Board from OEM power supply J509 J519 1 +15V (0.5A) 1-5 3.3V (3.5A) 2/4/6/8 GND 6 3.3V sense+ 3 +5V 0.7A 7 3.3V sense - 5 -5V 0.2A 8-12 GND 7 ++5V (1A) from MCU Board...

  • Page 67: Formatter Interface Board

    9. Technical Board Information 9.2.5 Formatter Interface Board Pin assignment Connectors on Board from MCU board from Led-IR board J304 J307 1 ++5V 1 +5V 2 GND 2 GND 3 >LampSync 3 SCL_StdBy 4 >Lamp_enable 5 SDA_StdBy DMD Red DMD Blue DMD Green 5 <Lamp_status 6 RCS_IR...

  • Page 68: Led + Ir Board

    9. Technical Board Information 9.2.7 LED + IR Board Pin assignment Connectors on Board from Formatter interface board J307 1 +5V 2 GND 3 SCL_StdBy 5 SDA_StdBy 6 RCS_IR Image 9-17 Pin assignment connector on LED+IR board R5976766 RLM G5 22/04/2004...
  • Page 69 9. Technical Board Information R5976766 RLM G5 22/04/2004...

  • Page 70: Mechanical Parts Identification

    10. Mechanical Parts Identification 10. MECHANICAL PARTS IDENTIFICATION Overview • Projector Lamp box • Projector Power Box • Shutter • Projector Input Box • Lens Holder • Rigging Assembly • Projector Bottom Assembly • Projector Top Cover Assembly • Projector Front Assembly •...

  • Page 71: Projector Power Box

    10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2644 3455 034 500 BRACKET MIRROR W TILT AL 2633 3105 280 800 SCREW M M3*0.5*25 NON-H HEXI S 2645 3455 035 002 PLATE SUPPORT RM LAMP AL 2634 3110 111 100 CASE NUT M3*0.5 S20C...
  • Page 72 10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY 3455 042 101 CAP DOOR SECC T0.6 0990 072 300 POWER SUPPLY 250W/200W(CTL)PU 3100 300 600 SCREW M M3*0.5*6 PAN C S+P S20 3100 310 600 SCREW M M3*0.5*6 PAN C S+P S20 3105 055 700 SCREW M#4-40*14 HEX H BRASS NI 3109 021 700...

  • Page 73: Shutter

    10. Mechanical Parts Identification 10.3 Shutter Exploded view B401036K ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2574 3100 300 600 SCREW M M3*0.5*6 PAN C S+P S20 2581 3455 035 800 PIN CU L9.5 2575 3105 147 700 SCREW M M2.5*0.45*16 FF C S18C 2582 3455 041 700 CONDUIT CU SHUTTER...
  • Page 74 10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2820 3797 037 500 Input box assembly 2831 3461 413 300 STAND OFF BRASS M3*0.5 L34+4 2821 3100 000 600 SCREW M M3*0.5*6 FLAT C S20C ZN 2832 3461 414 900 STAND OFF BRASS M3*5 L12+4 2822...

  • Page 75: Lens Holder

    10. Mechanical Parts Identification 10.5 Lens Holder Exploded view ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 1241 3100 001 600 SCREW M M3*0.5*16 FLAT C S20C 1251 3450 202 400 PLATE TRIP XGA AL T=2.5 1242 3100 300 800 SCREW M M3*0.5*8 PAN C S+P S20 1252 3455 023 400...
  • Page 76 10. Mechanical Parts Identification ITEM REF. DESCRIPTION QUANTITY ITEM REF. DESCRIPTION QUANTITY 2871 XXA576078 CLIPS D8 SPTH 2880 XXR828353 INTERLOCKING FOOT AXIX RIGGING 2881 XXR828354 LOCK ADJ RIGGING 2872 XXB356331 FOOT INSERT D9.5 BLACK RIGGING 2873 XXB361710 SCREW D923 M3X10ST 2882 XXR828355 LOOKING HOOK RIGGING...

  • Page 77: Projector Bottom Assembly

    10. Mechanical Parts Identification 10.7 Projector Bottom Assembly Parts of the projector bottom assembly ITEM REF. DESCRIPTION QUANTITY 3100 300 600 SCREW M M3*0.5*6 PAN C S+S20C ZN 3105 094 100 SCREW M M8*1.25*15 ROUND C+S S20C 3105 120 600 SCREW M M4*0.7*8 PAN C S+S10C ZN 3371 007 600 BOTTOM AL 500mm T=3.0 PAINTING...

  • Page 78: Projector Top Cover Assembly

    10. Mechanical Parts Identification 10.8 Projector Top Cover Assembly Parts of the projector top assembly ITEM REF. DESCRIPTION QUANTITY 3100 300 600 SCREW M M3*0.5*6 PAN C S+S20C ZN 3105 120 600 SCREW M M4*0.7*8 PAN C S+S10C ZN 3105 120 700 SCREW M M4*0.7*10 PAN C S+S10C ZN YEL 3106 164 300 SCREW TAPPING 0D=4*8 NI PLATED...

  • Page 79: Projector Front Assembly

    10. Mechanical Parts Identification 10.9 Projector Front Assembly Parts of the front cover assembly ITEM REF. DESCRIPTION QUANTITY 3100 300 600 SCREW M M3*0.5*6 PAN C S+P S20C ZN 3105 120 600 SCREW M M4*0.7*8 PAN C S+P S10C ZN 3240 973 100 RUBBER SPONGE 100SM 450*30 T10 3390 105 100...

  • Page 80: Projector Assembly

    10. Mechanical Parts Identification 10.10Projector Assembly Parts of the projector assembly ITEM REF. DESCRIPTION 3797 035 900 POWER BOX 3240 973 200 RUBBER SPONGE 100SM 241*48 T2 3371 007 600 BOTTOM AL 500mm T=3.0 PAINTING 3390 105 000 TOP COVER PC+ABS 94V-5 PAINTING 3390 105 100 FRONT COVER PC+ABS 94V-5 PAINTING 3390 105 200...
  • Page 81 10. Mechanical Parts Identification R5976766 RLM G5 22/04/2004...

  • Page 82: Light Pad Adjustment

    11. Light Pad adjustment 11. LIGHT PAD ADJUSTMENT Overview • Lens Holder (Scheimpflug) • Illumination System 11.1 Lens Holder (Scheimpflug) Adjustment controls on the Lens Holder The following adjustment controls and locks are provided on the front of the lens holder: •...
  • Page 83 11. Light Pad adjustment 6. Proceed to overall focus, using the adjustable nuts A, B and C. Added picture indicates the picture rotation around the vertical, horizontal or diagonal axis when turning the respective nut. (image 11-3) Tip: The adjustment of the nuts A, B and C have an influence each other. Therefore, some iterations will be probably neces- sary.

  • Page 84: Illumination System

    11. Light Pad adjustment 11.2 Illumination System Overview adjustment controls Cold Mirror Image 11-4 Overview adjustment controls Rod rotation Light spot size adjustment Fixation screw light spot sharpness adjustment ring Light spot sharpness adjustment Cold mirror adjustment screws Nominal setting of the controls 1.
  • Page 85 11. Light Pad adjustment Cold Mirror Image 11-6 Nominal setting of the cold mirror Alignment of the Illumination path 1. Turn on the projector and displays a white test pattern (See manual). 2. Adjust the folding mirror until the DMD is illuminated by the light spot symmetrically. (image 11-7) 3.
  • Page 86 11. Light Pad adjustment Light spot Image 11-8 Light spot sharpness adjustment Light spot Image 11-9 Light spot size adjustment Alignment of the Cold mirror 1. Place a light meter at the center of the screen. 2. Adjust the 2 tilt screws (E1) and (E2), using an Allen key of 1.5 mm, for maximum light reading on the light meter. (image 11-10) 3.
  • Page 87 11. Light Pad adjustment Cold Mirror Image 11-10 Cold mirror position alignment R5976766 RLM G5 22/04/2004...

  • Page 88: Projector Suspension/Stacking

    12. Projector Suspension/Stacking 12. PROJECTOR SUSPENSION/STACKING 12.1 Stacking Projectors How to stack projectors Up to 2 projectors can be stacked on each other without using extra tools or accessories. 1. Put the second projector on the first one, matching the rigging points of the second projector with the rigging sockets of the first projector.

  • Page 89: Projector Suspension

    12. Projector Suspension/Stacking AUTION Be sure the safety working loud of the used security cables and appropriate connectors are suffi- cient to support one projector. Refer to the supplier of the security cable for safety details 12.2 Projector Suspension What is provided? Slots (A) are provided on the four sides of the stacking frame (bottom side) which allow the mounting of four doughty clamps in combination with a hinge joint.
  • Page 90 12. Projector Suspension/Stacking Image 12-5 Mounting the doughty clamps How to hook the clamp onto the truss beam 1. Open the clamp by loosening the clamp lock. (image 12-6) 2. Hook the clamp onto the truss beam. The built-in clamp trigger automatically shuts the clamp around the truss beam. 3.
  • Page 91 12. Projector Suspension/Stacking R5976766 RLM G5 22/04/2004...

  • Page 92: Maintenance Of The Projector

    13. Maintenance of the Projector 13. MAINTENANCE OF THE PROJECTOR 13.1 Air Filters About maintaining the air filters It is recommended that you replace the air filters (located at the bottom of the projector) when you replace the lamp - or sooner, in dusty or dirty environment.

  • Page 93: Cleaning The Lens

    13. Maintenance of the Projector Image 13-2 Image 13-3 Available kit All the 5 air filters are assembled to 1 kit, order number R401045K 13.2 Cleaning the lens To minimize the possibility of damaging the optical coating or scratching exposed lens surface, we have de- veloped recommendations for cleaning the lens.
  • Page 94 13. Maintenance of the Projector Necessary tools Toraysee cloth (delivered together with the lens kit). Order number : R379058. How to clean the lens ? Proceed as follow : 1. Always wipe lenses with a CLEAN Toraysee cloth. 2. Always wipe lenses in a single direction. Warning: Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating.
  • Page 95 13. Maintenance of the Projector R5976766 RLM G5 22/04/2004...

  • Page 96: Software Update

    • Windows 2000, Windows NT, Win 95, Win 98 , Win ME or Win XP. • Barco LCD/DLP Projector Code Control (Download program) 14.2 Interconnection PC/Projector Connection PC to Projector 1. Connect one side of the RS232 communication cable to the free COM port of your PC. (image 14-1) 2.

  • Page 97: Projector Software Update Procedure

    14.3 Projector Software Update Procedure How to download the projector software? 1. Go to the Barco Partnerzone (htpp:/www.partnerzone.events.barco.com) and login. (image 14-2) Note: If you don’t have a login, start the registration procedure to get a log in (Username + password).
  • Page 98 14. Software Update Image 14-3 PartnerZone Software updates Image 14-4 PartnerZone Product selection R5976766 RLM G5 22/04/2004...
  • Page 99 14. Software Update Image 14-5 PartnerZone Product Software download Image 14-6 File download Image 14-7 Software source save Image 14-8 Software source downloading R5976766 RLM G5 22/04/2004...
  • Page 100 14. Software Update How to UnZip the downloaded Zip file The downloaded file is a compressed merged file. Extracting the merged files can be performed using the software program WinZip. 1. Click the downloaded file R32..and press the right button on the mouse. (image 14-9) The select window displays a various of possibilities to extract the zip file.
  • Page 101 14. Software Update Image 14-10 Fill out the download parameters Image 14-11 Baudrate set up Image 14-12 Filling out the name of the source file R5976766 RLM G5 22/04/2004...
  • Page 102 14. Software Update Image 14-13 Download confirmation It is recommended to close all running programs before starting the download. R5976766 RLM G5 22/04/2004...
  • Page 103 14. Software Update R5976766 RLM G5 22/04/2004...

  • Page 104: Troubleshooter Rlm R5 Performer

    15. Troubleshooter RLM R5 Performer 15. TROUBLESHOOTER RLM R5 PERFORMER 15.1 Start-up without audible relay click Troubleshooter Trouble Shooter RLM G5P No relay click sound when Start-up without audible relay click switching on Check the Connect to another Power Outlet Power Outlet StandBy Power Board...

  • Page 105: Led 1, 2 And 3 Light Up Red Continuously

    15. Troubleshooter RLM R5 Performer 15.2 Led 1, 2 and 3 light up Red continuously Troubleshooter Trouble Shooter RLM G5P Led1-Led2 and Led3 light up Red Led3 (continuously) Led2 Led1 Led1-Led2 and Led3 light up Red (continuously) Check the Power down the projector Cable between Replace the Replace the...

  • Page 106: Lamp Info

    15. Troubleshooter RLM R5 Performer Indication of parts mentioned in troubleshooter PMP Board Lamp Info MCU Board Image 15-3 Parts mentioned in troubleshooter R5976766 RLM G5 22/04/2004...
  • Page 107 15. Troubleshooter RLM R5 Performer R5976766 RLM G5 22/04/2004...

  • Page 108: Technical Specifications

    Led1and Led2 light up Red Trouble Shooter RLM G5P Led 3 lights up Green and flashes 60s Led1 and Led2 light up Red Led3 Led2 Led 3 lights up Green and flashes 60s Led1 Lamp Lit Replace the Replace the Check the cable between Lamp module and then Off...
  • Page 109 Troubleshooter RLM G5P Be sure you have heard the click sound of the relay Led1,Led2,Led 3 Led1, Led2, Led 3 do not light up when power switch has been pressed do not light up Power down the Disconnect the projector First, check the interconnection cable Standby power supplies to the Only the Standby Board stays...

  • Page 110: A. Technical Specifications

    A. Technical Specifications A. TECHNICAL SPECIFICATIONS A.1 RLM R5 Performer Summary Light Output 4500 ANSI Lumen Resolution 1024 x 768 (native) 1600 x 1200 (max) Contrast Ratio 900 : 1 (full field) Brightness uniformity 90 % Lamp Lifetime (max): 1500 Hrs Lifetime (typ): 1000 Hrs Lamp Power: 2 x 250 W Noise level (dba) 20°C (68°F)
  • Page 111 A. Technical Specifications R5976766 RLM G5 22/04/2004...

  • Page 112: Index

    Index INDEX Adjustment Lamp box 33–34, 61 Light pad Exploded view Air filters Parts Available spares Lamp house Removal Lamp power supply Lamp unit Removal Block diagram Led 1,2 and 3 Projector Light up continuously Simplified Led+IR board Board information LED+IR board Bock diagram Lens...
  • Page 113 Projectors Top cover Standby power supply board Top shield Start-up Replacement Suspension 79–80 Light pipe Projector 79–80 Rigging assembly RLM G5 Performer RLM R5 Performer Specifications Technical info Technical specifications Top assembly Top cover safety Removal Safety Top shield Instructions...
  • Page 114 Revision Sheet Barco nv Events/Documentation Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: antoon.dejaegher@barco.com, Web: www.barco.com From: Date: Please correct the following points in this documentation (R5976766/00): page wrong correct R5976766 RLM G5 22/04/2004...

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