Barco RLM W12 Service Manual
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Barco RLM W12 Service Manual

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PROJECTOR
Service Manual
BARCO RLM W12
Rev.01
1 of 123

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Summary of Contents for Barco RLM W12

  • Page 1 PROJECTOR Service Manual BARCO RLM W12 Rev.01 1 of 123...
  • Page 2 DLP DIGITAL PROJECTOR rev.00 Revision Description Date Rev.00 Preliminary 12/06/2011 Modify the Chapter 8 – Barco Spare Parts Number Rev.01 06/21/2012 2 of 123...

  • Page 3: Table Of Contents

    CONTENTS ................5 1,COMPLIANCE OF SAFE REPAIR 1-1. Cautions during disassembling and assembling ..........6 1-2. Lamp ........................6 1-3. Lens ......................... 6 ....................7 2. SPECIFICATIONS 2-1. Optical Specifications .................... 7 2-2 Electrical Specifications..................8 2-3 Mechanical Specifications ..................10 2-4 Block Diagram…………………………….….…………………………………………...11 2-5 Fan Location.
  • Page 4 Firmware Downloads procedure for sxW2 Boa rd…………..………….….…...78 ……………………………...84 Firmware downloads procedure for RJ-45 Board 5-4 Firmware Download Procedure for Ballast.……………………..……………………86 …………………………….…………..………..….……… 6. ADJUSTING…………….. 6-1 FIP Convergence (CG) Adjusting….……………………….…………………………..89 6-2 Folding Mirror Adjust……………..………………………….…………………………..94 7. MAINTENANCE………………………..…………………………………………..……………...95 7-1 Cleaning the projector………………………………….….…….…………………….…95 7-1-1 Cleaning the cabinet.….………………….……….…………..………...…..95 7-1-2 Cleaning the Lens.……...……….……….…….…….………….……..…95 7-1-3 Cleaning the filters.…………..………….…….…….…….…………….…..95 7-1-4 Cleaning the optical parts………………….….….…………….……..……96...
  • Page 5 Barco shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Barco’s negligence or other fault.

  • Page 6: 1,Compliance Of Safe Repair

    1. COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services. In the projector, full consideration is taken to ensure the safety for fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that safety is kept when providing services.

  • Page 7: Specifications

    Echo Mode: >80% (Dual Lamp); Echo Mode: >70% (Single Lamp) Contrast Ratio > 1500:1 min Balance focus over the entire image area with Barco 2~ 2.8 Lens (wide) at 100 inch screen, and Focus check the white “ME” text of center and four corners must be visible.
  • Page 8 R9862000-TLD+ (0.73:1) R9840775-TLD+ (1.2:1) R9862010-TLD+ (1.5 - 2.0:1) R9862020-TLD+ (2.0 – 2.8:1) Projection Lens R9862030-TLD+ (2.8 – 4.5:1) R9862040-TLD+ (4.5 – 7.5 :1) R9829997-TLD+ (7.5 – 11.2:1) R9862005-TLD+ Ultra (1.25 – 1.6) 8 of 123...

  • Page 9: Electrical Specifications

    2-2 Electrical Specifications Item Description ●HDMI input ●SDI Input ●SDI Output ●D-SUB 15 input (RGBHV) ●Video Input (Composite Video) ●S-Video Input ●5-BNC Input (RGBHV) Inputs / Outputs ●3-RCA Input (YPbPr) ●RS-232 input (Support RS-232 standard, Firmware download, Switch on & off, RS-232 commands) ●IR input x 2 (Front-IR &...

  • Page 10: Mechanical Specifications

    2-3 Mechanical Specifications Item Description 19.7" (W) x 10.6" (H) x 24.8" (D) Dimensions 500 mm (W) x 270 mm (H) x 631 mm (D) Weight 72 lbs/32 kg 10 of 123...

  • Page 11: Block Diagram

    2-4 Block Diagram W12 WUXGA 3D ALL Boards' Function Block Diagram 11 of 123...
  • Page 12 12 of 123...

  • Page 13: Fan Location

    2-5 Fan Location Fan. No Connector TYPE Function Normal FAN0 FANS E BD(CN635) 3PIN AFB0612HC-F00 RDMD cooling 3500 RPM 2900 RPM FAN1 FANS E BD(CN635) 4PIN AFB1212H-SM09 Exhaust 1500 RPM 1200 RPM FAN2 FANS E BD(CN635) 5PIN AFB1212H-SM09 Exhaust 1600 RPM 1300 RPM FAN3 FANS E BD(CN635) 6PIN AFB1212H-SM09...
  • Page 14 14 of 123...

  • Page 15: Protocol Command

    3. TROUBLESHOOTING 3-1. RS-232 Protocol Command The RS-232 Commands use only ASCII characters which can be entered using a typical terminal emulator like Windows HyperTerminal with the following setting: Bits per second: 115200 Data bits: 8 Parity: None Stop bits: 1 Flow control: None Note that each input character will be echoed on the terminal by MCU and there is no need to set the local echo “ON”...
  • Page 16 Set operations command example: Input: op bright = 127 [CR] System Response: OP BRIGHT = 127 Execute command example: Input: op auto.img [CR] Response: OP AUTO.IMG The list of valid operations commands for Barco W12 are shown in below Table. 16 of 123...
  • Page 17 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item input.sel 0 = HDMI 1 Note1; Note3 1 = HDMI 2 2 = RGB D-15 3 = YUV 1 4 = RGBHV/YUV2 5 = Composite Video 6 = S-Video...
  • Page 18 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item = ? + - 0 - 200 Note2 color.temp 0 = 3200K Note2; 1 = 5400K Note8 2 = 6500K 3 = 9300K 4 = Native red.offset = ? + -...
  • Page 19 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item pip.sel 1 = HDMI 1 Note1; 2 = HDMI 2 Note9; 3 = RGB D-15 Please refer to appendix 1 4 = YUV 1 for the valid main/pip 5 = RGBHV/YUV2...
  • Page 20 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item focus + = Focus Near Motor command; - = Focus Far Note1 vert.offset + = Up Motor command; - = Down Note1 horiz.offset + = Right Motor command; - = Left Note1 dyna.cont...
  • Page 21 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 5-14 warp.pinbrl = ? + - -100 ~ +100 Note1 ‘x: -192 ~ +192 5-16 warp.tlc.x = ? + - Note1 ‘y: -120 ~ +120 warp.tlc.y ‘x: -192 ~ +192 5-17 warp.trc.x...
  • Page 22 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 5-30 scen.green = ? + - 0 ~ 32 Note1 5-31 scen.blue = ? + - 0 ~ 32 Note1 5-32 scen.all = ? + - 0 ~ 32 Note1;Note18...
  • Page 23 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 6-11 btn.1 0 = HDMI 1 1 = HDMI 2 2 = RGB D-15 3 = YUV 1 4 = RGBHV/YUV2 5 = Composite Video 6 = S-Video 7 = RGB-S...
  • Page 24 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 6-14 btn.4 0 = HDMI 1 1 = HDMI 2 2 = RGB D-15 3 = YUV 1 4 = RGBHV/YUV2 5 = Composite Video 6 = S-Video 7 = RGB-S...
  • Page 25 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 6-17 trig.2 0 = 5:4 Note1 1 = 4:3 2 = 16:10 3 = 16:9 4 = 1.88 5 = 2.35 6 = Letterbox 7 = Native 8 = Unscaled...
  • Page 26 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item pip.src 0 = Off Note1 1 = HDMI 1 2 = HDMI 2 3 = RGB D-15 4 = YUV 1 5 = RGBHV/YUV2 6 = Composite Video 7 = S-Video...
  • Page 27 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 8-11 CS_cust_Mx 000 ~ 999 P7 Command; Note1 8-12 CS_cust_My 000 ~ 999 P7 Command; Note1 8-13 CS_cust_Yx 000 ~ 999 P7 Command; Note1 8-14 CS_cust_Yy 000 ~ 999 P7 Command;...
  • Page 28 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 0=ErrMsgOverTempInlet: errcode 1=ErrMsgOverTempDMD: 2=ErrMsgOverTempLamp1: 3=ErrMsgOverTempLamp2: 4=ErrMsgOverTempBallast1: 5=ErrMsgOverTempBallast2: 6=ErrMsgFanInitError: 7=ErrMsgFan0RotateError: 8=ErrMsgFan1RotateError: 9=ErrMsgFan2RotateError: 10=ErrMsgFan3RotateError: 11=ErrMsgFan4RotateError: 12=ErrMsgFan5RotateError: 13=ErrMsgFan6RotateError: 14=ErrMsgFan7RotateError: 15=ErrMsgDMDInitFail: 16=ErrMsgLampInitFail: 17=ErrMsgLampLitFail: 18=ErrMsgBallastUartError: 19=ErrMsgExGpioFail: 20=ErrMsgInterLockOpen: 21=ErrMsgGF9450NoResponse: 22=ErrMsgSystemI2cFail: 23=ErrMsgSoftwareI2cFail: 24=ErrMsgEepromFail: 25=ErrMsgEdidFail: 26=ErrMsgEepVersionFail: 27=ErrMsgRstGennum:...
  • Page 29 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item darkTm.sel 0 = 650 us Note 19 1 = 1300 us 2 = 1950 us 0.10 3dsync.inv 0 = off Note 19 1 = on 0.11 3dsync.dly = ? + -...

  • Page 30: Troubleshooting & Error Code

    3-2. Troubleshooting & Error Code Error Code Definition In RS232 debug mode, the Main formatter board & Slave MCU will response with error code in case of system error like lamp fail, or thermal situation failure, etc. They are defined as below table.
  • Page 31 Table3: Error code definition (continued) Error code Definition Error code Definition ErrMsgFan16RotateError ErrMsgFan17RotateErro ErrMsgFan18RotateError ErrMsgFan19RotateError ErrMsgFan20RotateError ErrMsgFan21RotateError ErrMsgFan22RotateError ErrMsgFan23RotateError Error Code Message – Troubleshooting and what parts need to replace – Temp. is over spec. Check if there is anything ErrMsgOverTempInlet: blocks in inlet or replace Inlet thermal sensor.
  • Page 32 and replace fan 5. – Fan6 gets error during projector working. Check ErrMsgFan6RotateError and replace fan 6. – Fan7 gets error during projector working. Check and ErrMsgFan7RotateError replace fan 7. – Check and replace DMD board and DMD chip. ErrMsgDMDInitFail –...
  • Page 33 –– Reserved & None for this model. ErrMsgFan15RotateError –– Reserved & None for this model. ErrMsgFan16RotateError –– Reserved & None for this model. ErrMsgFan17RotateError –– Reserved & None for this model. ErrMsgFan18RotateError –– Reserved & None for this model. ErrMsgFan19RotateError ––...
  • Page 34 34 of 123...
  • Page 35 35 of 123...

  • Page 36: 4,Key Part Replacement & Wire Dressing

    4. KEY PART REPLACEMENT & WIRE DRESSING 4-1 Top Cover Loosen 3 screws on the front of top cover. Loosen 3 screws on the back of top cover. Loosen 4 screws on the right of top cover. Loosen 4 screws on the left of top cover. Open the top cover.

  • Page 37: W2 Board

    4-2 W2 Board Loosen 3 screws and unplug 4 connectors Loosen 1 screw under the top of W2 board. on the W2 board. Loosen 2 screws under the bottom of W2 Take out the W2 module. module. 37 of 123...

  • Page 38: Main Formatter Board

    Take out the cover and loosen 5 screws on Take out the W2 board. the W2 board. 4-3 Main Formatter Board Unplug 1 connector the Main formatter Unplug other 8 connectors the Main board formatter board Loosen 3 screws on the left side of Main Loosen 3 screws on the right side of Main formatter board formatter board...

  • Page 39: Fan E Board & Slave Board & Rj-45 Board

    Loosen 3 screws on the top right side of Take out the Main formatter board. Main formatter board 4-4 Fan E Board & Slave Board & RJ-45 Board Loosen 2 screws and unplug 5 Take out the Fan E board. connectors on the Fan E board.
  • Page 40 Loosen 6 screws on the I/O terminal of Unplug 10 connectors on the top right of the slave board on the left cover. Slave board. Unplug 5 connectors on the top left of Unplug 5 connectors on the top left of Slave Slave board.

  • Page 41: Video Board & Dual Link Dvi (3D) Board

    Take out the Slave board. Loosen 1 screw and unplug 1 connector on the RJ-45 board, and then take out it. Loosen 1 screw on the RJ-45 terminal of Take out the RJ-45 board. left cover. 4-5 Video Board & DUAL Link DVI (3D) Board 41 of 123...
  • Page 42 Loosen 1 screw under the right of the brace Loosen 1 screw under the left of the brace of of video board. video board. Take out the brace. Loosen 2 screws on the DVI terminal of left cover. Unplug 1 connector on the DUAL Link DVI Take out the DUAL Link DVI (3D) board.

  • Page 43: Fan C Board & Bracket Plate

    Loosen 3 screws on the right side of the Loosen 2 screws on the left side of the video video board. board. Remove the video board from projector. Take out the video board. 4-6 Fan C Board & Bracket Plate 43 of 123...

  • Page 44: Fan B Board & Filter & Lamp 1 & Lamp 2 & Fan 2 & Fan 3

    Unplug the 5 connectors and loosen 2 screws Take out the Fan C board. on the Fan C board. Loosen 6 screws on the FIP signal cable in Take out the 2 group cables from concave the bracket. space in the bracket. Take out the bracket.
  • Page 45 Unplug the 5 connectors, and loosen 2 Take out the Fan B board. screws on the Fan B board. Loosen 2 screws on the ventilation slot of rear Take out the filter. cover. Then, open the cover. Loosen 2 screws on the ventilation slot of Take out the filter.
  • Page 46 Loosen 4 screws on the Fan 2 & Fan 3 Take out the Fan 3 module. And, loosen 4 module of back cover. screws on it and open the cover, then loosen 4 plastic pin. Open Fan 3 module. Loosen 2 screws on the Fan 3, and then take off Fan 3.
  • Page 47 Take out the Fan 2 module. And, loosen 4 Open Fan 2 module. screws on it and open the cover, then loosen 4 plastic pin. Loosen 2 screws on the Fan 2, and then Loosen 3 screws on Lamp 1 module. take off Fan 2.

  • Page 48: Back Cover & Keypad & Rear Ir Board

    4-8 Back Cover & Keypad & Rear IR Board Loosen 4 screws on the right and bottom Loosen 8 screws on the left side of cover and side of cover. two Fan modules. Take off the back cover. Loosen 4 screws and unplug 1 connector on the rear cover.

  • Page 49: Fan 20 & Fan 21 & Fan 22 & Fan23

    Loosen 1 screw and unplug 1 connector on Take off the Keypad & Rear IR Board. the rear cover. 4-9 Fan 20 & Fan 21 & Fan 22 & Fan 23 Loosen 3 screws on the Fan 20. Loosen 2 screws on the Fan 20. Then, take off Fan 20.
  • Page 50 Loosen 3 screws on the Fan 22. Loosen 2 screws on the Fan 22. Then, take off Fan 22. Loosen 2 screws on the Fan 23. Loosen 2 screws on the Fan 23. Then, take off Fan 23. 50 of 123...

  • Page 51: Left Cover & Fan 1

    4-10 Left Cover & Fan 1 Loosen 5 screws on the bottom side of left Loosen 7 screws on the left side of left cover. cover. Take off the left cover. Loosen 4 screws on the Fan 1 module of left cover.

  • Page 52: Ballast & Dc-Dc Board & Ac Filter Board & Power Board & Fan 8 & Fan 9

    4-11 Ballast & DC-DC Board & AC Filter Board & Power Board & Fan 8 & Fan 9 Loosen 4 screws on the ballast module Unplug 3 connectors and Loosen 4 screws on cover and then take off it. ballast. Then, take off it. Unplug 3 connectors and Loosen 4 screws Take out the two ballasts.
  • Page 53 Loosen 2 screws on the top of power Loosen 1 screw on the left bottom of power module module. Loosen another 1 screw on the right bottom Raise the power module. of power module Take off the power module. Open the power module. 53 of 123...
  • Page 54 Unplug 1 connector from AC filter board. Unplug 2 connectors and loosen 4 screws on the AC filter board. Take off the AC filter board. Loosen 4 screws on the DC-DC board. Take off the DC-DC board. Loosen 2 screws on the inside bracket from power module.
  • Page 55 Take off the bracket. Loosen 2 screws on the top left side of power board. Loosen 3 screws on the bottom left side of Loosen 3 screws on the left side of power power board. board. Unplug 1 connector on power board and Unplug 1 connector on power board and cable cable from concave of power module.
  • Page 56 Unplug 1 connector on power board and Take off the power board. cable from fasten tie of power module. Loosen 4 plastic pin on the Fan 8 of power Take off the Fan 8. module. Loosen 4 plastic pin on the Fan 9 of power Take off the Fan 9.

  • Page 57: Front Cover & Front Ir Board

    4-12 Front Cover & Front IR Board Loosen 1 screw on right bottom side of Loosen 4 screws on the right side of right front cover. cover. Take off the front cover. Front Cover Unplug 1 connector and loosen 1 screw Take off the front IR Board.

  • Page 58: Right Cover & Fan 0

    4-13 Right Cover & Fan 0 Loosen 6 screws on the right bottom and Loosen 4 screws on the left bottom side of middle side of right cover. right cover. Take off the right cover. Right Cover Loosen 2 screws on the bracket of Fan 0. Loosen 4 plastic pin on the bracket of Fan 0, then take off the Fan0.
  • Page 59 Loosen 4 screws on the cover of Fan 4. Take off the Fan 4 cover. Loosen 3 screws on the Fan 4. Take off the Fan 4. Loosen 3 screws on the Fan 5. Take off the Fan 5. 59 of 123...

  • Page 60: Motor Driver Board & Lens Mount

    4-14 Motor Driver Board & Lens Mount Loosen 4 screws and unplug 10 Take off the Motor Driver board. connectors on the Motor Driver board. Loosen 2 screws on the left side of Lens Loosen other 2 screws on the right side of Mount.

  • Page 61: Prism Flow Channel & Light Shutter & Fip

    4-15 Prism Flow Channel & Light Shutter & FIP Loosen 1 screw on the prism flow Take off the prism flow channel. channel. Loosen 2 screws on the Light shutter. Take off the Light shutter. Light shutter. Use T-type tool to screw up the FIP tightly. 61 of 123...
  • Page 62 Loosen first screw on the bottom side of Loosen second screw on the bottom side of FIP. FIP. Loosen third screw on the bottom side of Take off the FIP. FIP. 62 of 123...

  • Page 63: Illumination & Fan 6 & Fan 7 & Fan 10 & Fan 11

    4-16 Illumination & Fan 6 & Fan 7 & Fan 10 & Fan 11 Loosen first screw on the bottom side of Loosen second screw on the bottom side of Fan 11 bracket. Fan 11 bracket. Take off the Fan 11 module. Loosen 2 plastic pins on the Fan 11 bracket.
  • Page 64 Take off the illumination. Illumination Loosen 2 screws on the bottom side of Take off the Fan 7 module. the Fan 7 bracket. Loosen 2 plastic pins on the Fan 7 Loosen 2 screws on the bottom side of the bracket.
  • Page 65 Take off the Fan 6 & Fan 10 module. Unplug the cable from Fan 6 location of yellow concave. Loosen eight plastic pins on the Fan 6 & Fan 6 & Fan 10 from bracket. Fan 10 bracket. Fan 6 & Fan 10 65 of 123...

  • Page 66: All Module Layout

    4-17 All Module Layout 66 of 123...

  • Page 67: Program Setting And Software Download

    5. PROGRAM SETTING AND SOFTWARE DOWNLOAD 5-1. Firmware Downloads Procedure for Main Formatter Board: 5-1-1. Connect the AC power of the projector and have the projector in standby mode. 5-1-2. Connect the RS-232 cable between the projector and the PC. 5-1-3.
  • Page 68 5-1-5. Click the “Projector communication test” button for testing the communication with the projector. If everything is OK, the following status bar will be shown. 5-1-6. Click the “Open File” button to activate the file selection dialog box and select BarcoW12.txt (or BarcoW112.txt) file under the same folder of the firmware release.
  • Page 69 5-1-7. Click “Upgrade SW” to start the firmware upgrades process. Prior to the firmware upgrade process, you will be prompted with a warning dialog box for confirmation and click “Yes” to proceed the firmware upgrade process. 5-1-8. The firmware upgrade process indicator of Micro-Control board (The 1 part of this firmware upgrade process) will be shown as follows.
  • Page 70 5-1-9. After finishing the firmware upgrade of the Micro-Control board (1 part), the firmware upgrade process of the video board (2 part) will be shown as follows. 5-1-10. Depending on the file size of the firmware, it may take about 12 ~ 25 minutes before the firmware upgrading can be finished.

  • Page 71: Firmware Downloads Procedure For Sxw2 Board

    5-2. Firmware Downloads Procedure for sxW2 Board: 5-2-1. Connect the AC power of the projector and have the projector in standby mode. 5-2-2. Connect the RS-232 cable between the projector and the PC. 5-2-3. Open a terminal program (e.g. Tera Term) with the following setting, baud rate 115200, Databit: 8, Parity: none, Stop: 1 bit, Flow control: none.
  • Page 72 5-2-5. Close and Exit the terminal program. 5-2-6. Activate the sxW2 firmware Updater program for the firmware upgrade of sxW2 chip. And select “UART” in the “Targets on” 5-2-7. Click “Search” button, the available COM port (likes COM:1) will be listed after searching and shown as follows 5-2-8.
  • Page 73 5-2-9. After selecting the firmware file, press the “Update Firmware” to start the firmware upgrade process. 5-2-10. The firmware upgrade status will be shown on the status bar of the firmware updater to indicate the progress of this firmware download. 5-2-11.

  • Page 74: Firmware Downloads Procedure For Rj-45 Board

    5-3. Firmware Downloads Procedure for RJ-45 Board: 5-3-1. Connect the AC power of the projector and have the projector in standby mode. 5-3-2. Connect the RJ-45 cable between the projector and the PC. And make sure that the two LEDs of the RJ-45 module are lit after connecting the RJ-45 cable between the PC and the projector.
  • Page 75 5-3-6. Key in the IP address and followed by “/firmwareUpdate.htm” on the URL box as below to activate the firmware update procedure http://192.168.0.100/firmwareUpdate.htm And click the “Update” button to start the firmware upgrade process. 75 of 123...
  • Page 76 5-3-7. The following message will be shown on the display, click “Continue” button to proceed 5-3-8. Press the “Browse” button and locate the firmware (binary code) to be upgraded. Then press the “Upgrade” button to proceed the download process. Browse 76 of 123...
  • Page 77 5-3-9. Wait until the firmware upgrade process finished. Browse 5-3-10. The following message will be shown after the firmware upgrade procedure. Just press the “Re Login” button to finish the whole firmware upgrade process of RJ-45 module. 77 of 123...
  • Page 78 RJ-45 Test procedures Key in your Projector IP to web browser Information 78 of 123...

  • Page 79: Firmware Download Procedure For Ballast

    5-4. Firmware Download Procedure for Ballast Ballast Firmware upgrade procedure: 1. Before proceeding the following ballast firmware upgrade procedure, please download and install Osram Unishape tool. 2. Connect the AC power of the projector and have the projector in standby mode. 3.
  • Page 80 8. Press “Browse” button and then locate and select the new ballast firmware to be flashed. 9. Press “Flash” button to start the ballast firmware update. 10. Wait until the firmware update process finished as follows, 80 of 123...
  • Page 81 11. Switch off the AC power of the projector. 12. Repeat the above steps #2 ~ #11 for the firmware upgrade of the other ballast and in step #6, please input the command “op dlba2” to specify ballast2 as the target ballast to be updated. The other steps are the same.
  • Page 82 After finishing downloading all software in projector, please go to OSD to check your revision confirmation or go to RS-232 to command for confirmation. (A). OSD (B). RS-232 “op sw.ver ?” Please key in And, you can get all software revision. “op soft.version ?”...

  • Page 83: Fip Convergence (Cg) Adjusting

    6. ADJUSTMENT 6-1. FIP Convergence (CG) Adjusting Before CG Adjust, please loose 1 pcs M3 screw. Then, please loose 2 M3 screw to remove the fan module. 83 of 123...
  • Page 84 To take the B DMD Channel as the base to adjust G DMD Channel for example: Step1. Prepare 3 kinds of hexagonal wrenches Step2. Use hexagonal wrenches to loosen 4 fixed screws. Step3. Use hexagonal wrenches to adjust first adjusting screw. 84 of 123...
  • Page 85 Movement from top left to bottom right Step4. Use hexagonal wrenches to adjust second adjusting screw. 85 of 123...
  • Page 86 Movement from bottom left to top right Step5. Use hexagonal wrenches to adjust third adjusting screw. 86 of 123...
  • Page 87 Movement from bottom left to top right Step6. After CG already finished adjusting, please screw up 4 fixed screws slowly backward and forward. 87 of 123...
  • Page 88 Note: If you feel the adjusting screw is too tight or too loosing when you adjust, please try to adjust spring screw. 88 of 123...

  • Page 89: Folding Mirror Adjust

    6-2. Folding Mirror Adjusting Use 7 mm Hex-Sleeve screwdriver to adjust. 2. Check the full-white image where color band is, and slight adjust fixed-nut to remove it. 3. When finish adjusted, add TB1401B glue on the nuts to fix it. (1) To adjust nut A to move the image vertically (2) To adjust nut B to move the image horizontally (3) Nut C is to confirm the reflector default position (The distance from bracket to top of...

  • Page 90: Maintenance

    7. MAINTENANCE 7-1 Cleaning the projector 7-1-1 Cleaning the Cabinet Refer to the following guide to clean the projector cabinet. a. Wipe off dust with a clean dampened cloth. b. Moisten the cloth with warm water and mild detergent and wipe the cabinet. c.

  • Page 91: Cleaning The Optical Parts

    7-1-4 Cleaning the Optical Parts 91 of 123...
  • Page 92 Carry out cleaning of the main unit and interior when replacing the lamp or making inspections. The glass cleaner used with the following parts is as follows. a) Cleaning the Projection Lens: *When dust and fingerprints, etc. are on the lens surface, use the designated glass cleaner to remove as shown in the figure at the right.

  • Page 93: Replacing Consumable Parts

    7-2 Replacing Consumable Parts During the course of normal usage, consumable parts become worn out resulting in reduced performance. The following guides detail how to replace the various consumable parts within the projector quickly and safely. Before replacing any of the parts, please take note of the following: a.

  • Page 94: Replacing The Lamp

    7-3 Replacing the Lamp 94 of 123...
  • Page 95 95 of 123...

  • Page 96: Replacing The Filter

    7-4 Replacing the Filter 96 of 123...
  • Page 97 97 of 123...

  • Page 98: Spart Parts List & Spare Parts Photo

    8. SPART PARTS LIST & SPARE PARTS PHOTO Spare part list for RLM W12 ITEM TYPE DESCRIPTION Barco P/N Photo Cover BME K RLM W12 Cover R5001041K TOP COVER BME K RLM W12 Cover R5001039K FRONT COVER BME K RLM W12...
  • Page 99 BME K RLM W12 Cover R5001038K SIDE COVER R BME K RLM W12 Cover R5001037K SIDE COVER L Cover COVER AL BASE Filter BME K RLM W12 HD Filter R9801105 FLTR SPARE Foot 99 of 123...
  • Page 100 PC+ABS 94HB GRAY ADJ FOOT R Foot PC+ABS 94V0 GRAY ADJ FOOT L Foot PC+ABS 94V0 GRAY Fan 7 & BME K RLM W12 R5001055K FAN 7/11-R/B DMD Fan 6 BME K RLM W12 & R5001068K FAN 6/10-G/B DMD Fan10...
  • Page 101 BME K RLM W12 Fan20 R5001064K FAN 20 - LAMP BME K RLM W12 Fan22 R5001065K FAN 22 - LAMP BME K RLM W12 Fan21 R5001066K FAN 21 - LAMP BME K RLM W12 Fan23 R5001067K FAN 23 - LAMP...
  • Page 102 Fan 2 BME K RLM W12 & R5001049K FAN 2/3 - EXH Fan 3 Fan 1 BME K RLM W12 & R5001050K FAN 1/9-EXH/PWR Fan 9 BME K RLM W12 Fan 4 R5001051K FAN 4 - PRISM BME K RLM W12...
  • Page 103 BME K RLM W12 R5001057K Fan–R1 FAN-R1 - FPGA PCBA BME K RLM W HORZ Board R5001080K SENSOR BD BME K RLM W VERT Board R5001081K SENSOR BD BME K RLM W12 Board R5001105K MAIN FMT BD PWB ASSY G...
  • Page 104 PWB ASSY R Board FORMATTER BD PWB ASSY B Board FORMATTER BD BME K RLM W12 TTL Board R5001101K LVL MOTOR BD BME K RLM W FAN Board R5001082K DRIVER B BME K RLM W FAN Board R5001084K DRIVER C...
  • Page 105 BME K RLM W12 Board R5001103K MAIN POWER BD BME K RLM W12 Board R5001098K DC-DC BD BME K RLM Board R5001089K W KEYPAD BOARD Board BME K RLM W IR BD R5001087K 105 of 123...
  • Page 106 BME K RLM W12 Board R5001094K FAN DRIVER E BME K RLM W12 Board R5001102K SLAVE UC BME K RLM W12 Board R5001106K RJ-45 BOARD BME K RLM W12 Board R5001107K DUAL LINK DVI BD 106 of 123...
  • Page 107 BME K RLM W12 AC Board R5001099K FILTER BD BME K RLM W12 Board R5001100K SLIDE SWITCH BME K RLM W12 Board R5001108K W2_TDMS BOARD BME K RLM W12 Board R5001104K VIDEO BOARD 107 of 123...
  • Page 108 BME K RLM W12 Board R5001031K LAMP DRIVER 400W Optic Module BME K RLM W12 Optic R5001078K ENGINE ASSY engine FIP ASSY WUXGA 108 of 123...
  • Page 109 BME K RLM W12 Lens R5001079K LENS HOLDER Holder ILLUMINATION Illumination ASSY BME K RLM W12 Light R5001077K SHUTTER ASSY Shutter BME P RLM W12 LAMP R9801087 LMP 400W MODULE 109 of 123...
  • Page 110 ACCESSORIES END BLOCK EPE 695*191*138 WHT (Top Front) END BLOCK EPE Package 694*256*138 WHT (Top Back) END BLOCK EPE 694*191*120 WHT (Bottom Front) 110 of 123...
  • Page 111 END BLOCK EPE 694*256*120 WHT (Bottom Back) SHEET EPE 2400*1000*1 WHT BAG PE 1300*750 CARTON CRGD PAPER 877*705*429 111 of 123...
  • Page 112 AC POWER CORD 3P 3*2.08mm^2 L2500 BLK (USA) AC POWER CORD Power 3P 3G*1.5mm^2 Cord L2500 BLK (China) AC POWER CORD 2P 3G*1.5mm^2 L2500 BLK (EUR) 112 of 123...

  • Page 113: Product Packaging

    9. PRODUCT PACKAGING 9-1. Full set unit packaging 113 of 123...

  • Page 114: Model Accessory Part

    9-2. Model Accessory Part 114 of 123...
  • Page 115 115 of 123...

  • Page 116: Carton

    9-3. Carton 116 of 123...

  • Page 117: Serial No. Label Explanation

    9-4. Serial NO. & Label Explanation 117 of 123...

  • Page 118: Air Shipping Packaging

    9-5. AIR Shipping Packaging 118 of 123...
  • Page 119 119 of 123...

  • Page 120: Sea Shipping Packaging

    9-6. SEA Shipping Packaging 120 of 123...

  • Page 121: Appendix Timing Table

    APPENDIX. TIMING TABLE A . SIGNAL REQUIREMENT ALL SIGNAL MUST BE AVAILABLE WITH CHROMA SIGNAL A FULL WHITE PATTERN, CHROMA PATTERN #41 SIGNAL B FULL BLACK PATTERN,CHROMA PATTERN #11 SIGNAL C COLOR BARS: EIGHT 100 PIXEL WIDE BARS. SIGNAL D CROSSHATCH, CHROMA PATTERN #1.
  • Page 122 COMPOSITE SYNC: LOW=0~0.65Vpp HIGH=2.8~5.5Vpp NEGATIVE. 1K ohm. SIGNAL B. DVI-D (T.M.D.S) INPUT : T.M.D.S HIGH LEVEL, 1K ohm POSITIVE. SIGNAL C. COMPOSITE VIDEO : 1Vpp 75 ohm POSITIVE. SIGNAL D. S-VIDEO (NTSC) : Y = 1Vpp, 75 ohm, POSITVE. SYNC = 0.3Vpp, NEGATIVE C = 0.286Vpp 75 ohm.
  • Page 123 A : H-TOTAL TIME O : V-TOTAL TIME B : H-SYNC PULSE WIDTH P : V-SYNC PULSE WIDTH C : H-BACK PORCH Q : V-BACK PORCH D : H-DISPLAY TIME R : V-DISPLAY TIME E : H-FRONT PORCH V-FRONT PORCH C .
  • Page 124 1920x1080 47.95 1680x1050 59.94 1920X1200RB 1920X1200 1400X1050 Apple Mac 640x480 66.59 832x624 74.54 NTSC NTSC (M, 4.43) 59.94 PAL (B,G,H,I) PAL (N) PAL (M) 59.94 SECAM SECAM (M) SDTV RGBS 1440x480i 1440x576i 480i 59.94 576i EDTV 480p 59.94 576p HDTV 1035i 1080i 1080i (Aus)
  • Page 125 SDI Timing table: SDI Link Color Sampling Timing Signal Standards mode Encode Structure Depth SMPTE 259M-C 270Mbps NTSC YCbCr 4:2:2 SMPTE 259M-C 270Mbps YCbCr 4:2:2 1035i60 HD SMPTE 292M 1.5Gbps HD YCbCr 4:2:2 1080i59 HD SMPTE 292M 1.5Gbps HD YCbCr 4:2:2 1080i60 HD SMPTE 292M 1.5Gbps HD...
  • Page 126 1080P59 3G Level A SMPTE 424M 3Gbps YCbCr 4:2:2 1080P60 3G Level A SMPTE 424M 3Gbps YCbCr 4:2:2 1080P50 3G Level B SMPTE 424M 3Gbps YCbCr 4:2:2 1080P59 3G Level B SMPTE 424M 3Gbps YCbCr 4:2:2 1080P60 3G Level B SMPTE 424M 3Gbps YCbCr 4:2:2 High Definition TV (HDTV) support...
  • Page 127 1024*768-60 48.36 1344 1024 1024-768-85 68.88 85.03 94.5 1376 1024 1280*720-47.95 35.531 47.95 57.987 1632 1280 1280*768-60 47.776 59.870 79.5 1664 1280 1280*800-60 49.702 59.810 83.500 1680 1280 1280*960-60 1800 1280 1000 1280*1024-60 63.98 60.02 1688 1280 1066 1024 1366*768-60 47.712 59.790 85.5...
  • Page 128 720p 37.5 74.25 1980 1280 720p 44.96 59.94 74.176 1650 1280 720p 74.25 1650 1280 1080p 26.97 23.98 74.175 2750 1920 1125 1080 1080p 74.25 2750 1920 1125 1080 1080p 28.13 74.25 2640 1920 1125 1080 1080p 33.72 29.97 74.175 2200 1920 1125...

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