Lippert Components Level-Up Manual
Hydraulic leveling system
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Also See for Level-Up:
- Owner's manual (28 pages) ,
- Installation and owner's manual (20 pages) ,
- Quick reference (2 pages)
Table of Contents
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Table of Contents
Quoting Level Up Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rear Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Assembling and Mounting the Valve Blocks . . . . . . . . . 8
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Touch Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purging the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Zero Point Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
www.lippertcomponents.com
(574) 537-8900
Level-Up®
Aftermarket Manual
Level-Up
Aftermarket
Manual
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Unhitching from Tow Vehicle . . . . . . . . . . . . . . . . . . . . . . . .13
Auto Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Hitch Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Manual Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
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Rev: 09.15 - Level-Up® Aftermarket Manual
®
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Table of Contents
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Summary of Contents for Lippert Components Level-Up
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Page 1: Table Of Contents
Zero Point Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 2: Quoting Level Up Systems
Do not go under the coach unless it is properly Electrical Requirements ___________ supported. Unsupported coaches can fall causing death Hose Requirements ___________ or serious injury. Harness Requirements ___________ Location Requirements ___________ Hardware Requirements ___________ www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... - Page 3 . O-Ring NOTE: Do not try to remove the bolt once it is tightened . Washer Removing the bolt could result in damage to the cylinder . Bolt www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual...
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Page 4: Installation
24” in order to fit the jacks around steps or other obstructions. The universal mounting brackets are designed to fit a 12” I-Beam with no modifications. However, the frame on the coach may not be 12” or there may be obstructions where the jacks are to be mounted. If that is the case, measure for the modifications you need to make to the jack brackets . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... - Page 5 10) . Make sure to avoid any hoses or wiring that may be in the leveling jacks, bundle them together with the harness for the welding area . rear sensor and run them all at once . Fig.9 Fig.10 Fig.11 Proper hose crimping example www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual...
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Page 6: Rear Sensor
(Fig . 1 4) . Fig.14 Front Rear 2 . Attach the rear sensor to the mounting plate using two #8 x 1” self tapping screws (Fig . 13) . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 7: Front Landing Gear
12” of ground clearance . Use six bolts and nuts to attach the jack to the mounting bracket (Fig . 16) . Fig.15 Fig.16 Fig. 17 Detail www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 8: Power Unit
(Fig . 19F) . to mount both valve blocks . 5 . Connect the retract hose to the retract (UP) side of the power unit, and then to the JIC fitting on the retract valve block closest to the power unit, (Fig . 19J) . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 9: Wiring The System
. Your kit should include harnesses for the entire cartridge valve and coil assembly that is installed on the lead system . If it does not, contact Lippert Components to have the landing gear, (Fig . 20A) . proper harnesses shipped to you . - Page 10 9-pin and a 6-pin, and the other will have eight Wood Screw color coded wires . 8 . Connect the 9-pin and 6-pin connectors to the proper ports on the controller . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual...
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Page 11: Purging The System
4 . Manually extend the landing gears until they just touch the fluid to the reservoir until the level is about 1/2” below the fill ground . Do not try to lift the unit at this point . Manually retract cap . the jacks fully . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 12: Zero Point Calibration
2 . Once the unit is level, turn off the touch pad . 3 . With the touch pad off, press and release the “FRONT” button ten (10) times and then press and release the “REAR” button ten (10) times . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 13: Operation
4 . Each jack will perform a final grounding touch . 5 . LCD will read “AUTO LEVEL SUCCESS” (Fig . 31) . 6 . LCD will then read “READY Jacks: Down” (Fig . 32A), and www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 14: Hitch Recognition
NOTE:If the auto level sequence does not perform as described, place the system in the manual mode and test that the jacks operate correctly by pushing their coordinating buttons on the touch pad; i.e. FRONT button operates only the front jacks . www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 15: Troubleshooting
. ****ERROR**** Communication between controller and touch pad has been Check harness for proper connections or damage . Replace if neces- lost . sary . Comm Error www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 16: Preventive Maintenance
Manual Override Fig.36 Fig.37 The LCI Level-Up® Automatic Leveling System can be manually operated with an electric drill . In the event of electrical or system failure, this manual method of extending and retracting the jacks can be used . See the instructions below . -
Page 17: Wiring Diagram
Wiring Diagram - Fig. 40 Controller Touch Pad Rear Sensor Valve Dual Polarity Solenoid Curb Side Fuse Road Side 80 Amp Supplied Circuit Interruption Pressure Switch Power Unit Battery To (+) buss bar www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 18: Plumbing Diagram
Aftermarket Manual Plumbing Diagram - Fig. 41 Valve Power unit Landing Gear Pressure Switch Landing Gear Valve Retract Valve Block Extend Valve Block Leveling Jack Leveling Jack Leveling Jack Leveling Jack www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... -
Page 19: Notes
Level-Up® Aftermarket Manual Notes www.lippertcomponents.com (574) 537-8900 Rev: 09.15 - Level-Up® Aftermarket Manual... - Page 20 Aftermarket Manual Notes Manual information may be distributed as a complete document only, unless Lippert Components provides explicit consent to distribute individual parts. All manual information is subject to change without notice. Revised editions will be available for free download at www.
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