Lippert Components Level Up Installation And Owner's Manual

Lippert Components Level Up Installation And Owner's Manual

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lci1.com
574-537-8900
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Level Up
Installation and Owner's Manual
(For Aftermarket Application)
Level Up
Installation and
Owner's Manual
(For Aftermarket Applications)
THE LEVEL UP SYSTEM FOR 5TH WHEELS IS ONLY
AUTHORIZED FOR INSTALLATION ON LCI BRAND
FRAMES WITH AN I-BEAM OF 8 INCHES OR GREATER
OR A 6"X2"X10 GAUGE TUBE FRAME. ONLY LCI
FRAMES WITH THESE PARAMETERS/DIMENSIONS
HAVE BEEN TESTED AND APPROVED AS COMPATIBLE
WITH THE PRODUCT.
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CCD-0001533
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Rev: 06.29.18

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Summary of Contents for Lippert Components Level Up

  • Page 1: Table Of Contents

    ™ Installation and Owner’s Manual (For Aftermarket Applications) THE LEVEL UP SYSTEM FOR 5TH WHEELS IS ONLY AUTHORIZED FOR INSTALLATION ON LCI BRAND FRAMES WITH AN I-BEAM OF 8 INCHES OR GREATER OR A 6”X2”X10 GAUGE TUBE FRAME. ONLY LCI...
  • Page 2: System And Safety Information

    • Wireless remote options available (Fig.1), and aligned with each other. The mid Level Up jacks should be mounted approximately 1 foot in front of NOTE: The Level Up System is for 5th wheel applications the front tires.
  • Page 3: Installation

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 4. Drop the underbelly from the outside edge of the trailer. Start on the side closest to where the pump will be Leveling Jack located and un-bolt the underbelly from the front of the trailer to approximately 2 feet beyond the rear tire.
  • Page 4 Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 4. Install hydraulic fittings to leveling jacks. See (Figs.4-7) 7. Mark the needed modifications on the jack brackets for details of fitting placement. This example assumes the (Fig.8). power unit is closest to the driver’s side (roadside) of the trailer.
  • Page 5: Rear Sensor

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 12. Repeat this welding process for the remaining leveling Rear Sensor jacks. The rear sensor must be installed on the crossmember to the rear of the back axle, centered from curbside 13.
  • Page 6: Front Landing Gear

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 3. Attach the mounting plate and rear sensor assembly to the crossmember using two #12 x 1” hex head self-tapping screws. Ensure that the plate is centered side to side on the frame and that the sensor is oriented properly (Fig.14).
  • Page 7: Power Unit

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Power Unit 5. Mount the valve blocks to the plywood using 3” screws. Only drive the screws far enough into the plywood to hold 1. The power unit mounting location was determined when the valve blocks in place.
  • Page 8: Wiring The System

    NOTE: Refer to the wiring diagram throughout this section. block closest to the power unit, (Fig.20J). NOTE: The Level Up system wiring is basically a plug and 6. Make hoses to connect the valve blocks to the lead play system. Your kit should include harnesses for the landing gear.
  • Page 9 Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 3. Cut a hole in the wall of the compartment 3 ” wide by Touch Pad ” high so the top and bottom horizontal cuts are parallel Face Plate to the floor of the compartment (Fig.23).
  • Page 10: Purging The System

    Step 2 to the landing gear. NOTE: Shore power (plugged in) does not operate the Level Up System as shore power is alternating current. The 9. Manually extend the landing gear until they just touch unit must be connected to a 12V battery, the correct source the ground.
  • Page 11: Zero Point Calibration

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 19. The display should read “READY: JACKS UP” at this 3. With the touch pad off, press and release the “FRONT” point. button ten (10) times and then press and release the “REAR”...
  • Page 12: Touch Pad Diagram

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Touch Pad Diagram Prior to Operation The leveling system shall only be operated under the following conditions: 1. The unit is parked on a reasonably level surface. 2. Be sure all persons, pets and property are clear of the unit while LCI Level-Up Automatic System is in operation.
  • Page 13: 5Th Wheel Operation

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) 5th Wheel Operation NOTE: In order for hitch recognition feature to function, the Unhitching Instructions MUST auto level sequence be started with the front of the 1. Push touch panel “ON/OFF,” (Fig. 30K) to turn system unit above level.
  • Page 14: Preventive Maintenance

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Preventive Maintenance 5/32 2. Using a ” hex wrench, open the valve by turning the 1. Remove dirt and road debris from leveling jacks and manual override set screw clockwise (Fig.37).
  • Page 15: Troubleshooting - Touch Pad

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Troubleshooting - Touch Pad Error Codes ENSURE THE TRAILER IS SUPPORTED AT BOTH THE NOTE: To clear an error from the touch pad, repair or FRONT AND REAR WITH JACK STANDS BEFORE otherwise correct the issue, then press “ENTER”.
  • Page 16: Wiring Diagram

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Wiring Diagram Controller Touch Pad Rear Sensor Valve Dual Polarity Solenoid Road Side Fuse Curb Side 80 Amp Supplied Circuit Interruption Pressure Switch Power Unit Battery lci1.com 574-537-8900 CCD-0001533 Rev: 06.29.18...
  • Page 17: Plumbing Diagram

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Plumbing Diagram Valve Power unit Landing Gear Landing Gear Pressure Switch Valve Retract Valve Block Extend Valve Block Leveling Jack Leveling Jack Leveling Jack Leveling Jack lci1.com 574-537-8900 CCD-0001533 Rev: 06.29.18...
  • Page 18: Notes

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Notes ci1.com 574-537-8900 CCD-0001533 Rev:: 06.29.18...
  • Page 19: Notes

    Level Up ™ Installation and Owner’s Manual (For Aftermarket Application) Notes...
  • Page 20 (For Aftermarket Application) Notes Manual information may be distributed as a complete document only, unless Lippert Components provides explicit consent to distribute individual parts. All manual information is subject to change without notice. Revised editions will be available for free download at lci1.com.

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