KEB COMBIVERT F5 Series Installation Manualline
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KEB COMBIVERT F5 Series Installation Manualline

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Download this manual See also: Instruction Manual, Owner's Manual Installation and Operation
C O M B I V E R T
D
GB
C
Installationsanleitung
E-Gehäuse
Installation Guideline
E-Housing
03/2003

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Summary of Contents for KEB COMBIVERT F5 Series

  • Page 1 C O M B I V E R T Installationsanleitung E-Gehäuse Installation Guideline E-Housing 03/2003...
  • Page 2 Diese Anleitung beschreibt den KEB COMBIVERT F5. Im Einzelnen wird auf den Einbau, die Anschlussmöglichkeiten sowie die grundlegende Bedienung eingegangen. Aufgrund der vielfältigen Einsatz- und Programmiermöglichkeiten ist der anwendungsspezifische Anschluss- bzw. Verdrahtungsplan, die Parametereinstellung sowie Hinweise zur Inbe- triebnahme der Dokumentation des Maschinenherstellers zu entnehmen.

  • Page 3: Table Of Contents

    Contents Saftey and Operating Instructions .............. 30 Product Description ..................31 Application ........................31 Rating plate ........................31 Technical Data ........................ 32 2.3.1 230 V-class ........................32 2.3.2 400 V-class ........................33 Dimensions and Terminals .................... 34 Installation and Connection ................. 35 Control Cabinet Installation ..................

  • Page 4: Saftey And Operating Instructions

    Important, absolutely read Saftey and Operating Instructions Safety and operating instructions for drive converters (in conformity with the low-voltage directive 73/23/EEC) 1. General 4. Installation In operation, drive converters, depending on their degree of The installation and cooling of the appliances shall be in protection, may have live, uninsulated, and possibly also moving accordance with the specifications in the per tinent or rotating parts, as well as hot surfaces.

  • Page 5: Product Description

    Product Description Product Description Application The frequency inverter KEB COMBIVERT F5 serves exclusively for the control and regulation of asynchronous motors. The operation of other electric consumers is prohibited and can lead to the destruction of the unit. Frequency inverters are components which are intended for the installation in electric systems or machines.

  • Page 6: Technical Data

    Product Description Technical Data 2.3.1 230 V-class Inverter Size Housing size Phases Output rated power [kVA] Max. rated motor power [kW] Output rated current Max. short time current 49,5 OC-tripping current Input rated current Max. permissible mains fuse (inert) Rated switching frequency [kHz] Max.

  • Page 7: 400 V-Class

    Product Description 2.3.2 400 V-class Inverter Size Housing size Phases Output rated power [kVA] 6,6 8,3 Max. rated motor power [kW] 4 Output rated current [A] 9,5 16,5 24 Max. short time current [A] 17 21,6 29,7 36 49,5 OC-tripping current [A] 21 25,9 35,6 43 Input rated current [A] 13...

  • Page 8: Dimensions And Terminals

    Product Description Dimensions and Terminals * with Operator Connection for mains voltage, motor, braking resistor and temperature sensor/switch Connectin for control cable Connection for Operator HSP5-Servicecable Connection for shielding / earthing Pay attention to the input voltage, since 230V and 400V class (3-phase) are possible.

  • Page 9: Installation And Connection

    Install all cables as close as possible to the mounting plate - ideal in a metal cable duct. Mount COMBIVERT well conducting with the mounting plate. Remove the paint beforehand. 10-20cm You can find further instructions regarding the EMC-conform wiring in the Internet at KEB. 90°...

  • Page 10: Connection Of Power Circuit

    • T1, T2 Temperature sensor / switch (see chapter 3.3.6) 3.3.2 Wiring instructions Absolutely observe the connecting voltage of the KEB COMBIVERT. A 230V-unit will be immediately destructed on a 400V-power supply. Never exchange the mains and motor cables. Some countries demand that the PE-terminal is directly connected to the terminal...

  • Page 11: Mains Connection

    Installation and Connection 3.3.3 Mains connection Mains connection 230 V 1-phase Mains connection 230 V 3-phase 1 x 180...260 V AC 3 x 180...260 V AC N/L2 N/L2 Mains connection 400 V 3-phase Protection • Fuse (see chapter 2.3) or •...

  • Page 12: Motor Connection

    Installation and Connection 3.3.4 Motor connection • max. motor line length see chapter 2.3 N/L2 Apply shieldings over a large contact surface of the mounting plate Motor-PTC (optionally) 3.3.5 External temperature monitoring • Terminals T1, T2 • Tripping resistance 1.65...4 kOhm •...

  • Page 13: Connection Of The Braking Resistor With Temperature Monitoring

    Installation and Connection 3.3.6 Connection of the braking resistor with temperature monitoring • PA, PB Connector for braking resistor (see chapter 2.2) • Technical data (see chapter 2.3) • During clearing of the temperature monitoring the input voltage is switched off •...

  • Page 14: Control Board Basic

    Installation and Connection Control Board Basic 3.4.1 X2A Control Terminal Strip • Tightening torque 0,22...0,25 Nm (2 lb inches) • Use shielded/drilled cables • Lay shield only on the inverter side onto earth potential 1 5 7 8 10 11 14 15 16 20 22 24 25 26 27 28 29 PIN Function Name Description...

  • Page 15: Connection Of The Control Terminal Strip

    Installation and Connection 3.4.2 Connection of the control terminal strip Set value Set value signal potentiometer 0...±10 V DC 3...10 kOhm Analog output ±10 V DC / max.5 mA max. 30 V / 1 A DC max. 30 V / 1 A DC To avoid interferences a separate shielding must be provided for analog and digital control lines.

  • Page 16: Control Board Compact/General

    AN1+ Differential voltage inputs 0...±10 VDC; Ri = 55kOhm - Set value input AN1- AN1: Setting of the analog set value + Analog input AN2+ AN2: no function at KEB factory settings - Analog input AN2- Progr. analog outputs 0...±10 VDC / max. 5 mA; defined by the manufacturer Analog output 1 Output of the actual output frequency 0...±100 Hz...

  • Page 17: Connection Of The Control Terminal Strip

    Installation and Connection 3.5.2 Connection of the control terminal strip Set value Set value signal potentiometer 0...±10 V DC 3...10 kOhm Analog output ±10 V DC / max.5 mA max. 30 V / 1 A DC max. 30 V / 1 A DC To avoid interferences a separate shielding must be provided for analog and digital control lines.

  • Page 18: Operation Of The Unit

    PC-interface. 4.1.2 Digital operator (Part no.: 00.F5.060-1000) As an accessory for the local operation of the KEB COMBIVERT F5 an operator is available. To prevent malfunctions, the inverter must be brought into nOP status before connecting / disconnecting the operator (open control release terminal).

  • Page 19: Remote Control (Hsp5-Extension)

    -1010, -1030 und 1100). 4.1.5 Other operators In addition to the described operators the KEB COMBIVERT can be equipped with further operators for special applications (Profibus, Interbus, Sercos, CAN, DeviceNet). You find further information on that on our home page.

  • Page 20: Resetting Error Messages

    With ENTER only the error message in the display is reset. In order to reset the error itself, the cause must be removed or a power-on reset must be made. 4.2.3 Password input The KEB COMBIVERT is outfitted with a comprehensive password protection. In dependence on the entered password the following modes are possible. Display Mode...

  • Page 21: Parameter Description

    CP-Parameter Parameter description Dis- Parameter Setting range Reso- Unit En- O rigin play lution fault CP.0 password input 0...9999 ud.1 CP.1 actual frequency display -400...400 0,0125 ru.3 CP.2 set frequency display -400...400 0,0125 ru.1 CP.3 inverter status display 0...255 ru.0 CP.4 apparent current 0...6553,5...
  • Page 22 „Reverse Constant“ drive runs with constant speed and direction of rotation reverse. You find information on status messages as well as on the cause and removal of error messages under www.keb.de ==>Documentation ==> Operating Instructions ==> Other ==> Service informations ==> Error and status messages.doc . CP.17 Voltage stabilization With this parameter a regulated output voltage in relation to the rated frequency can be adjusted.
  • Page 23 CP.22 DC-braking / Mode With DC-braking the motor is not decelerated by the ramp. Quick braking is caused by D.C. voltage, which is applied onto the motor winding. This parameter determines how the dc-braking is triggered. Value Activation DC-braking deactivated DC-braking at switch off of the direction of rotation and upon reaching 0Hz.
  • Page 24 CP.28 Reaction of external overtemperature This parameter determines the response of the drive on the external temperature monitoring (factory setting = off). In order to activate this function the power circuit terminals T1/T2 must be connected in accordance with the instruction manual Part 2. After that the response can be adusted according to following table.
  • Page 25 CP-Parameter CP.31 Relay output 1 / Function (X2A.24...26) CP.32 Relay output 2 / Function (X2A.27...29) The switching level of CP.31 is 100,00. The switching level of CP.32 is CP.33! Value Function No function (generelly off) Generelly on Run signal; also by DC-braking Ready signal (no error) Fault relay Fault relay (no auto-reset)
  • Page 26 CP-Parameter CP.34 Source of rotation direction The source rotation setting and the mode of evaluating the rotation setting is defined with this parameter (Enter-Parameter). With CP.34 one does not modify the rotation source of the fixed frequencies (CP.19... 21). Value Function Only application mode Setting by way of terminal strip forward/reverse;...

  • Page 27: Certifications

    In this case the operator may need to take corresponding measures. Manufacturer´s Declaration A manufacturer declaration in accordance with 89/392/EEC can be provided by KEB if needed. UL / CUL - Marking To be conform according to UL and CUL for the use on the North American Market the following instructions must be observed: •...

  • Page 28: Additional Manuals

    Unit-specific instructions • Part 2 Power Circuit • Part 3 Control Circuit Service notes • Up- /Download of parameter lists with KEB COMBIVERT • Error messages Instruction and information for construction and development • Application Manual • Preparation of a user-defined parameter menu •...
  • Page 30 Telefon 00 49 / 52 63 / 4 01 - 0 • Fax 00 49 / 52 63 / 4 01 - 1 16 Internet: www.keb.de • E-mail: info@keb.de KEB Antriebstechnik GmbH & Co. KG Wildbacher Str. 5 • D - 08289 Schneeberg Telefon 0049 / 37 72 / 67 - 0 •...

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