Warning/Caution/Notice - Suzuki EN125-2A Service Manual

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G E N E R A L I N F O R M AT I O N
WARNING/CAUTION/NOTE
Please read this manual and follow its instructions carefully. To emphasize special information, the symbol and the
words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted
by these signal words.
WARNING:
Personal safety of the rider is involved, and disregard of the information could result in injury.
CAUTION:
For the protection of the motorcycle, the instruction or rule must be strictly adhered to.
NOTE:
Advice calculated to facilitate the repair of the motorcycle is given under this heading.
Please note, however, that the warnings and cautions contained in this manual cannot possibly cover all potential
hazards relating to the servicing, or lack of servicing, of the motorcycle. In addition to the WARNINGS and
CAUTIONS stated, you must use good judgement and basic mechanical safety principles. If you are unsure about
how to perform a particular service operation, ask a more experienced mechanic for advice.
GENERAL PRECAUTION
WARNING:
Proper service and repair procedures are important for the safety of the service mechanic and the safety
and reliability of the motorcycle.
When more than 2 persons perform work in cooperation, pay attention to the safety of each other.
When it is necessary to run the engine indoors, make sure that exhaust gas is forced outdoors.
When working with toxic or flammable materials, make sure that area you work in is well-ventilated and that
you follow all of the material manufacturer s instrucations.
Never use gasoline as a cleaning solvent.
To avoid getting burned, do not touch the engine, engine oil, oil cooler and exhaust system until they have
cooled.
Afer servicing the fuel, oil, exhaust or brake systems, check all lines and fittings related to the system for
leaks.
CAUTION:
If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equivalent.
When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be
reinstalled in the proper order and orientation.
Be sure to use special tools when instructed.
Make sure that all parts used in reassembly are clean. Lubricate them when specified.
Use the specified lubricant, bond or sealant.
When removing the battery, disconnect the negative cable first and then the positive cable.
When reconnecting the battery, connect the positive cable first and then the negative cable,and replace the
terminal cover on the positive terminal.
When performing service to electrical parts, if the service procedures not require use of batery power,
disconnect the negative cable the battery.
When tightening the cylinder head and case bolts and nuts, tighten the larger sizes first.
Always tighten the bolts and nuts diagonally from the inside working out and to the specified tightening
torque.
Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, self-locking nuts, cotter pins,
circlips and certian other parts as specified, be sure to replace them with new ones. Also, before installing
these new parts, be sure to remove any left over material from the mating surfaces.
Never reuse a circlip. When installing a new circilp, take care not to expand the end gap larger than
required to slip the circlip over the shaft. After installing a circlip, always ensure that it is completely seated
in its groove and securely fitted.
Use a torque wrench to tighten fasteners to the specified torque. Wipe off grease and oil if a thread is
smeared with them.
After reassembling, check parts for tightness and proper operation.
To protect the environment, do not unlawfully dispose of used motor oil, engine coolant and other
fluids: batteries tires.
To protect Earth's natural resources, properly of uesd motorcycle and parts.

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