Appendix B 30-100 Hp Gv3000/Se System Wiring Diagram - Reliance electric GV3000/SE Installation Manual

Manual Fuse
Disconnect
User-supplied
30-100 HP GV3000/SE System Wiring Diagram
R1
FU1
MOV3 10Ω/120 W
Fuse 4 >
DM1
3 >
MOV1 MOV2
250 A
R/L1
S/L2
T/L3
AC Reactor
C9
1 >
2 >
PR
0.003 µF/500 V
+
DC Bus
DC Bus
–
Volts
DC Bus Common
LED 1
LED
1.87 KΩ
12
Voltage
13
Speed Reference
Analog Speed Ref.
Current
Input Wiring
14
250 Ω
J4
15
Isolated Common
24 VDC Common
25
START
24
STOP
23
RESET
22
RUN/JOG
Digital 21
Inputs Function Loss
20
Digital Input 6 (FWD/REV)
19
Configurable
Digital Input 7 (RAMP1/RAMP2)
18
Digital Inputs
Digital Input 8 (REMOTE/LOCAL)
17
16
+24 VDC
Ribbon Cable
Membrane Switch
Local Operator Interface
Display and Indicator LEDs
8.8.8.8.
Regulator Board
CT4
1
2
3
> 6 4
G1 G2
4700 µF/400 V
G1 G1
C1 C2 C3 C4 C5 453136B
U1 V1
+ + + + +
E1 E1
TH1
MC-B6002
G2 G2
U2 V2
E2 E2
CN10 CN10
1
2
3
4
P
CN9 CN9
Feedback
1
2
12 12 12 12 12 12 12 12
3
P 4
CN21 CN19 CN13 CN14 CN15 CN16 CN17 CN18
CN11 U1 V1 W1 U2 V2 W2
1
2
Heatsink
3
4
Overheat
Gate Signals
P
CN20
Gate Circuit &
1
Bus Voltage
2 Dead Band
Circuit
Circuit
DC Bus
Power Supply Bus Voltage Feedback
24 VDC
24 VDC Common
+15 VDC
–15 VDC
+5 VDC
Gate Power Supply
Regulator Common
Regulator Power Supply
Isolated +15 VDC
Isolated Common
Gate Power
PISC-40
P
CN12
1 Pre-Charge S-B6027-2
2
Control
827711
CN1
J6
Regulator Power Supply
Bus Voltage Feedback
Heat Sensor
Phase W Current Feedback
A/D
Phase V Current Feedback
Converter
Phase U Current Feedback
Isolated +15 VDC
+15 VDC
IGBT Gate Signals
Encoder Phase A
C
Encoder Phase A
Encoder Phase A
Encoder Phase B
C
Encoder Phase B
Encoder Phase B
Reg. Com.
J17
Analog
Current Source
Meter Output
Voltage Source
24 VDC
Dynamic Braking Control Common
24 VDC Common
IET
IET/Controller Running
N.C.
Microprocessor
+15 VDC
System
+12 VDC
TXD
RXD
Reg. Common
–15 VDC
DTR
–12 VDC
TXD
RS-232 TXD
RS-232 RXD RXD
Reg. Common
TXD
RXD
Reg. Common
0-56921
30-100 HP GV3000/SE System Wiring Diagram
CT5
1
2
3
7 >
4
G3
G1
W1
E1 CT2
G2
1 2 3 4
CT1
W2
E2
T
1 2 3 4
T
CN8
1
2
3
Current
CN7
1
Circuit
2
3
T
CN6 AWG #26
Red
1
Black
2
Yellow Fan 5
For Diode
3
80D
T
CN5
AWG #26
Red
1
Black
2
Yellow Fan 4
3 For Diode
80D
T
CN4
AWG #24
Red
1
Black
2
Yellow Fan 3
3 For IGBT
180D
T 907020
CN3 AWG #24
Red
1
Black
2
Yellow Fan 2
3 For IGBT
180D
907020
T
CN2
Red AWG #24
1
Black
2
Fan 1
Yellow For Power Supply
3
40D
907017
MB-B6010
*
Note: Fan 2 to Fan 5 are ON/OFF-controlled by temperature (48/41°C).
Capacity of AC reactor is 84 µH/125 A for 30 HP unit, 66 µH/160 A
1 >
for 40 HP and 50 HP units, 54 µH/200 A for 60 HP unit, 42 µH/250 A
4
for 75 HP unit, and 36 µH/300 A for 100 HP unit.
5
6
2 > One 512902 diode bridge is required for 30 HP to 50 HP units,
7
and six 514706 diode bridges for 60 HP to 100 HP units.
8
9
3 > 286331 fuse is used for 30 Hp to 50 HP units, and 286325 fuse for
10
60 HP to 100 HP units.
Meter Output Signal
11
26
To optional 4 > One 10 Ohms/120 W resistor is used for 30 HP to 50 HP units, and
Dynamic Braking kit
27 one 10 Ohms/220 W resistors for 60 HP to 100 HP units.
28
5 > One 1 KOhm/40 W resistor is used for 30 HP to 50 HPunits, and two
30
Relay Contacts
31 1 KOhm/40 W resistors for 60 to 100 HP units.
N.O.
29
J7 6 > Five capacitors are used for 30 HP to 50 HP units, and nine capacitors
1
for 60 HP to 100 HP units.
2
3
7 > Three 536664 IGBT modules are used for 30 HP to 50 HP units,
4
and three 536174 IGBT modules and three 536175 IGBT modules
To Operator
5
Interface Module for 60 HP to 100 HP units.
6
7
8 > Two 907018 diode module fan assemblies are used for 30 HP to
8
50 HP units, and one 907019 diode module fan assembly is used
9
for 60 HP through 100 HP units. For 60 HP through 100 HP units,
10
pins 2 and 3 of CN6 are jumpered.
J8
2
PC Communications
3
Port (RS-232)
5
1 Control Terminal
2 PC Communications
(RS-232)
3
A B
PPENDIX
W/T3
V/T2
U/T1
< 8
B-1