Reliance electric SP500 Installation And Operation Manual

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Receive and Accept Shipment
Aboutthis Instruction Manual
Identify the Controller
Table 1-1. Controller Model Notation
Controller Description
Controller Nameplate
Receive and Accept the Shipment
Figure 1-2. Nameplate Information
File a Return Request
SP500 Demo Packages - Model 1SU14001 Only
Specifications
Controller Specifications
Table 2-2. Model 1Su2Xxx Controller Ratings with Single-Phase Power
Table 2-3. Model 1Su2Xxx Controller Ratings with Three-Phase Power
Table 2-4. Model 1Su4Xxx Controller Ratings with Three-Phase Power
Table 2-5. Model 1Su5Xxx Controller Ratings with Three-Phase Power
Service Conditions
Controller Input/Output Specifications
Controller Inputs
Controller Outputs
Controller Application Data
Motor Applications
Single-Motor Applications
Multi-Motor Applications
Motor Lead Lengths
Figure 2-1. Motor Lead Length Connections
Controller Optional Kits 0.0.2
Table 2-6. Controller Optional Kits
Controller Power LOSS
Table 2-7. Controller Power Loss
Installation and Wiring
Planning and Location
Controller Mounting
Size a Controller Mounting (230VAC 182 HP)
Table 3-1. Controller Model Dimensional Size
Figure 3-1. Size a Physical Dimensions
Size B Controller Mounting (460 VAC 1-5 HP & 575 VAC 1-5 HP)
Figure 3-2. Size B Physical Dimensions
Size C Controller Mounting
Figure 3-3. Size C Physical Dimensions
Install an External Input Disconnect
Install A-C Branch Circuit Protection
Table 3-2. Single-Phase A-C Input Line Branchcircuit Protection
Table 3-3. Three-Phase A-C Input Line Branch Circuit Protection for
Table 3-4. Three-Phase A-C Input Line Branch Circuit Protection for Model 1Su4Xxx Controllers
Table 3-5. Three-Phase A-C Input Line Branch Circuit Protection for
Transformerinstallation (if Needed)
Input Transformers
Output Transformers
Motor Preparation
Controller Wiring
Figure 3-7. Powerterminal Strip for Model 1Su2Xxx Controllers
Figure 3-8. Powerterminal Strip for Model 1Su4Xxx and
Table 3-6. Recommended Power Wire Size
Table 3-7. Powerterminal Tightening Torques
Control and Signal Wiring
Table 3-8. Recommended Control and Signal Wire Sizes
Table 3-9. Control Terminal Strip Tightening Torques
Figure 3-10. Speed Reference Input Wiring
Figure 3-11. Analog Meter Output Wiring
Figure 3-13. Start-Stop Control Wiring
Figure 3-14. IET Reset Control Wiring
Figure 3-15. Forward/Reverse Control Wiring
Figure 3-16. Coast-Stop Pushbutton Control Wiring
Remote Analog Input Reference Jumpersetting
Optional Dynamic Braking Wiring
Keypad and Display Operation
Keypad and Display Description
Indicator Lights
Figure 4-1. SP500 Controller Keypad and Display
Display Mode LEDS
Operation Mode LEDS
Key Descriptions
Power up
Modesof Controller Operation
Display Modeés
Program Mode
Adjusting the Drive Functions
Figure 5-1. Factory Default Settings
Functions
Remote Enable
Acceleration
Deceleration
Minimum Speed
Maximum Speed
Manual Torque Boost
Figure 5-2 Manual Torque Boost Adjustable Range
V/HZ (Base Speed)
Rpmat Base Speed
Iet (Instantaneous Electronictrip)
Carrier Frequency
Remote Referencegain
Remote Referenceoffset
Remote Referencedisplay Enable
(4Th Display Mode)
Electronic Thermal Overload
Electronic Thermal Overload Enable
Coast Stop Enable
Reverse Disable
Version Information
Err - Errorlog
Start the Controller
Checkthe Installation
Start the Controller
Coverinstallation, NEMA 4X (Indoor Only)/12
Troubleshooting, Fault Codes, and Replacementparts
System Operation
Fault Codes
Howto Accessand Readthe Error Log
Verify D-C Bus Voltage
Figure 7-3. D-C Busterminals on Model 1Su2Xxx Controllers
Table 7-1. Fault Code Action List
Table 7-4. Replacementparts List for Model 1Su5Xxx Controllers
Glossary of Commonterms

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Installation and

Operation Manual

for the SP500

A-C VxS® Controller

Three-Phase Input and

Three-Phase Output

1/4-5 HP @ 200-230 VAC,

1/4-10 HP @ 380-460 VAC and

1/4 -10 HP @ 575 VAC

NEMA1

NEMA4X (Indoor Only)/12

woae

Instruction Manual D2-3267-1

PEN

ELECTRIC&L/

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Reliance electric SP500 Installation And Operation Manual

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