Summary of Contents for Reliance electric GV3000/SE
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Hardware Reference, Installation, and Troubleshooting Manual D2-3417-2 GV3000/SE AC Drive 30 - 100 HP, 230V AC Version 6.04...
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Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
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Document Update Document Update Electronic Motor Overload This product does not offer speed-sensitive overload protection, thermal memory Protection retention or provisions to act upon motor over-temperature sensing in motors. If such protection is needed in the end-use product, it needs to be provided by additional means.
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Summary of Changes The information below summarizes the changes made to this manual since its last release (August 1999). Description of Changes Page Added Document Update. After manual front cover Deleted the following statement: ‘The Motor Overload Enable parameter (P.040) can be used in place of the electronic thermal overload relays in single motor applications’.
Chapter 2 About the Drive Identify the Drive by Model Number ............Enclosures ....................30-100 HP GV3000/SE Drive Components and Locations ...... Regulator Board Description ..............2.4.1 Jumper Locations and Settings ........... 2.4.1.1 Analog Input Speed Reference Jumper ......2.4.1.2 Analog Output Jumper ............
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Verifying That DC Bus Capacitors are Discharged ........Checking Out the Power Module with Input Power Off ......Replacement Parts ................... Appendix A Technical Specifications ..................A-1 Appendix B 30-100 HP GV3000/SE System Wiring Diagram ..........B-1 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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List of Figures Figure 2.1 – Identifying the Drive Model Number ..........Figure 2.2 – 30 to 50 HP Drive Components and Locations ......Figure 2.3 – 60 to 100 HP Drive Components and Locations ......Figure 2.4 – Regulator Board Components and Locations ......Figure 2.5 –...
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GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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Table 7.8 – Wiring Signal and Control I/O to the Terminal Strip ..... Table 9.1 – Resistance Checks ............... Table 9.2 – Replacement Parts for the GV3000/SE Drives ......Table A.1 – Service Conditions ................ Table A.2 – Environmental Condition ..............
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GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
This instruction manual describes the GV3000/SE drive's Power Module and regulator hardware. It does not cover the GV3000/SE software. For additional software information, refer to the GV3000/SE 230 VAC General Purpose (V/Hz) and Vector Duty Drive Software Start-Up and Reference Manual (D2-3416-1).
1.3 Understanding Terms Used in this Manual The following terms are defined according to the way they are used in this manual: • GV3000/SE drives will typically be referenced by horsepower. If additional clarity is required, drive model numbers will also be included. •...
2.1 Identify the Drive by Model Number Each GV3000/SE AC Drive can be identified by its model number. See figure 2.1. This number appears on the shipping label and on the drive's nameplate. The drive's model number includes the Power Module and the regulator.
These values are for operation with 4 kHz carrier frequency. For operation with 8 kHz carrier frequency, derating by 20% is required. 2.2 Enclosures This manual describes GV3000/SE chassis style drives. These drives should be installed in cabinets. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
2.3 30-100 HP GV3000/SE Drive Components and Locations The 30-100 HP GV3000/SE drives have the following main components. The identification numbers provided correspond to the number used in figures 2.2 and 2.3. Replacement parts are listed in chapter 9. Fan Assembly...
2.4 Regulator Board Description GV3000/SE drive regulation is performed by a microprocessor on the Regulator board. See figure 2.4. Drive operation is adjusted by the parameters entered through the keypad. The Regulator board accepts power circuit feedback signals and an external speed reference signal, as well as data from an encoder that is attached to the motor when set up for FVC regulation.
Be sure to verify that parameters P.009, P.010, and P.011 are correct before starting the drive. Refer to the GV3000/SE Software Start-Up and Reference manual for more information. Use the following procedure to set jumper J4: ATTENTION: DC bus capacitors retain hazardous voltages after input power has been disconnected.
Step 5. Locate pin 1 on jumper J17. Move the jumper to the desired setting as shown in figure 2.6. Step 6. Re-attach the cover. Step 7. Re-apply input power. Step 8. Verify that parameter P.012 is set correctly for either speed or torque. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Voltage Output Option Current Output Option Pins 2-3 Pins 1-2 10 VDC 20 mA (default) Figure 2.6 - Jumper J17 Settings for Analog Outputs 2.4.2 Wiring the Terminal Strip The terminal strip on the Regulator board provides terminals for connecting customer I/O devices.
DeviceNet Option board, the RMI board, or the AutoMax Network Option board, or similar boards to the GV3000/SE drive. See figure 2.4. The option board is mounted below the Regulator board inside the drive. Refer to the appropriate board instruction for more information.
2.4.6 Keypad/Display The front panel keypad/display is used to program and operate the GV3000/SE drive. See figure 2.8. Refer to the GV3000/SE Software Start-Up and Reference manual for more information. Drive Status LEDs Display Keypad £ ¥ AUTO Forward SPEED...
2.6 Drive Kit Options Table 2.3 provides a listing of the available GV3000/SE kit options. Table 2.3 - Available Kits and Options Instruction Option Kit Model Manual Number Kit Description Snubber Resistor Braking 2SR20450 D2-3305 Motor Encoder Cable 2TC3025 2TC3075...
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3.1 Requirements for the Installation Site It is important to properly plan before installing a GV3000/SE drive to ensure that the drive's environment and operating conditions are satisfactory. Note that no devices are to be mounted behind the drive.
10 mm 30 mm 10 mm 30 mm 51 mm 51 mm 200 mm 200 mm 9 mm 9 mm 100V2060 0.4" 1.2" 0.4" 1.2" 2.0" 2.0" 7.9" 7.9" 0.35" 0.35" GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Be sure there is adequate clearance for air ventilation around the drive. For best air movement, do not mount GV3000/SE drives directly above each other. Note that no devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring.
It is important to verify that plant power will meet the input power requirements of the GV3000/SE drive's Power Module circuitry. Refer to table 2.1 for input power rating specifications. Be sure input power to the drive corresponds to the drive nameplate voltage and frequency.
Your application may be restricted to shorter lead length due to: • the type of wire • the placement of wire (for example, in conduit or a cable tray) • the type of line reactor • the type of motor. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
These part numbers are for a reactor with a cacitor filter. MTE standard reactors can be used on GV3000/SE drives with carrier frequency settings up to 8 kHZ. All reactors are UL-recognized (UL-506 File #E53094) and CSA certified (CSA File #LR29753).
(M/N 2CA3000) and a 0.3 meter (1 foot) D-shell 9-pin to 25-pin adapter cable (M/N 2CA3001). User-constructed cables can be up to 15 meters (50 feet) in length. Note that for communication between a GV3000/SE drive and a personal computer, the Control and Configuration software must also be used. Refer to instruction manual D2-3348 for more information.
3.2.5 Verifying Power Module Output Current Rating is Greater Than Motor Full Load Amps Verify that the GV3000/SE output current rating is greater than the motor's full load current (amps). Table 2.1 lists the output current values. Planning Before Installing...
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3-10 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Note that no wires are to be routed behind the drive. Figure 4.1 shows the locations of the power terminals and the grounding terminals of the GV3000/SE drives. ATTENTION: Do not route signal and control wiring with power wiring in the same conduit.
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(if used), and the transformer. Run each conductor unbroken to earth ground. When adding more than one grounding conductor wire to a single chassis ground, twist the conductors together. Step 4. Reattach the drive's cover. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
P, N U&W FRONT VIEW Terminals: R, S, T: Drive input power terminals U, V, W: Drive output power terminals P (+), N (–): DC bus terminals BOTTOM VIEW GND: Ground terrminal Figure 4.1 - Terminal Locations Mounting the Drive, Grounding, and Finding Wire Routing Locations...
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GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
DC bus voltage. Failure to observe these precautions could result in damage to or destruction of the equipment. The GV3000/SE AC line distribution system capacity is 500 KVA, three-phase with 30,000 amps symmetrical fault current capacity with a line impedance of less than 5%.
The trip rating for the inrush current (10-12 times full load current) should be coordinated with that of the input isolation transformer, if used. Refer to section 5.1 for additional information. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Input Voltage 230 V 183 GND Manual Disconnect Fuse User-Supplied AC Reactor (PE) ‘ – – GV3000/SE ‘ Power Module Motor Overload Relay User-Supplied (Optional if Electronic Overload is Used) Figure 5.1 - Typical AC Input Electrical Connections Installing Input Power Wiring...
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Disconnect DC Fuse User-Supplied (PE) ‘ – – GV3000/SE ‘ Power Module Motor Overload Relay User-Supplied (Optional if Electronic Overload is Used) Figure 5.2 - Typical DC Bus Electrical Connections GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Failure to observe this precaution could result in damage to, or destruction of, the equipment. ATTENTION: If the GV3000/SE drive is connected to an external DC bus, the user is responsible for DC bus short-circuit protection. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
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GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
6.1 Installing Output Contactors (Optional) Output contactors provide a positive means of disconnecting the motor from the drive. If the application requires the use of output contactors, contact Reliance Electric for assistance. 6.2 Installing Mechanical Motor Overload Protection...
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Step 2. Connect the three-phase AC output power motor leads to terminals U/T1, V/T2, W/T3. See Figure 4.1 for the locations of the terminals. Step 3. Tighten the three-phase AC output power terminals to 9.8-11.9 Newton-meters (87-104 lb-in) for 30-100 HP drives. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Note that when the Control Source parameter (P.000) is set to remote (rE), the drive will be controlled by the signals connected to the terminal strip. Refer to the GV3000/SE Software Start-Up and Reference manual for more information on how parameter P.000 is used to specify where the drive is controlled from.
Terminals 17, 18, and 19 (remote control inputs 8, 7, and 6) are programmed using parameters P.007, P.008, and P.031 through P.038. Factory default settings are shown here in parentheses. Refer to the GV3000/SE Software Start-Up and Reference manual for more information.
Terminal # N.C. Relay Contact N.C. Relay Common N.O. Relay Contact N.O. Relay Common Notes: Relay contact closure is programmable through parameter P.013. Refer to the GV3000/SE Software Start-Up and Reference manual for more information. Wiring the Regulator Board Terminal Strip...
IMPORTANT: A maintained function loss switch should be used if P.054 (Level Sense Start Enable) = ON and P.026 (Function Loss Response) = 1. RESET START/STOP Figure 7.1 - Two-Wire Start/Stop Sample Control Wiring GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
10 11 12 13 14 15 17 18 19 21 22 23 24 25 26 27 28 29 30 31 Remote 4-20 mA 5 K ohm Speed/Torque Reference 12 13 14 15 — FUNCTION LOSS IMPORTANT: A maintained function loss switch should be used if P.054 (Level Sense Start Enable) = ON and P.026 (Function Loss Response) = 1.
7.2 Wiring the Encoder Feedback Device (FVC Regulation Only) If the GV3000/SE drive is programmed to provide FVC regulation, an encoder must be installed. Drives using V/Hz or SVC regulation do not require the use of an encoder feedback device. The encoder connects to terminals 4 to 9 of the regulator's terminal strip: •...
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U.001: Encoder PPR • U.002: Motor Poles • U.003: Motor Nameplate Base Frequency • U.005: Motor Nameplate RPM • U.017: Motor Top Speed Refer to the GV3000/SE Software Start-Up and Reference manual for more information. Wiring the Regulator Board Terminal Strip...
Terminal Number Parameters/Wiring Connections Description Wiring RS-232 Signals Note that RS-232 communication between the GV3000/SE drive RS-232 Transmit and a personal computer requires the use of the Control and Configuration software. Refer to instruction manual D2-3348 for RS-232 Receive more information.
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(Meter or Analog Input) – 9 – 10 + 11 – Connection to the negative side of the power supply is only required when an external 15 V power supply is used. 7-10 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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P.010: Terminal Strip Analog Input Gain (+/– 10 VDC) P.011: Terminal Strip Analog Input Configure Analog Speed/Torque Refer to the GV3000/SE Software Start-Up and Reference manual Reference Input Current for additional parameter information. (0-20 mA) Jumper J4 must also be set. See figure 2.6.
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P.031 to P.038: Preset Speeds 1-8 Refer to the GV3000/SE Software Start-Up and Reference manual for additional information. REMOTE LOCAL Terminal 17 On = Local Control Diagram shows factory setting. 7-12 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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7. P.023: MOP Accel/Decel Time P.024: MOP Reset Configuration P.031 to P.038: Preset Speeds 1-8 Refer to the GV3000/SE Software Start-Up and Reference manual for additional information. RAMP 1 RAMP 2 Terminal 18 On = Ramp 2 Diagram shows factory setting.
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IF P.027 = 1, FORWARD DIRECTION ONLY Terminal 19 On = Reverse Direction Diagram shows factory setting. From the encoder end of the motor, clockwise rotation indicates forward motor movement. 7-14 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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Table 7.8 – Wiring Signal and Control I/O to the Terminal Strip (Continued) Terminal Description Parameters/Wiring Connections Number Wiring a Function Loss Input The following parameters must be set: Digital Input 5 (Function Loss) P.026: Function Loss Response A signal must be present at terminal 20 for the drive to be able to start.
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+24 VDC Isolated Common Note that terminals 26 and 27 are not to be used with Snubber Resistor Braking Kits M/N 2SR20400, 2SR20600, 2SR21200, 2SR21800, 2SR20300, and 2SR20450. 7-16 GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
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Note that depending on the setting of parameter P.013, the relay coil will energize (the normally-open contact will close and the Normally-Open Contact normally-closed contact will open). Refer to the GV3000/SE Common (Form A) Software Start-Up and Reference manual for more information.
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HAPTER Completing the Installation This chapter provides instructions on how to perform a final check of the installation before power is applied to the drive. ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should start and adjust it.
Step 1. Turn the drive's input power disconnect to the On position. Step 2. Apply power to the drive. Step 3. Follow the start-up procedure in the GV3000/SE Software Start-Up and Reference manual. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
If a fault occurs, the drive will coast-to-rest stop and a 2- or 3-digit fault code will flash on the display. Refer to the GV3000/SE Software Start-up and Reference manual for more information on drive alarms and faults. 9.3 Verifying That DC Bus Capacitors are Discharged ATTENTION: DC bus capacitors retain hazardous voltages after input power has been disconnected.
Step 1. Turn off and lock out input power. Wait five minutes. Step 2. Remove the drive's cover. Step 3. Verify that there is no voltage at the drive's input terminals. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Step 4. Check the DC bus potential with a voltmeter as described in section 9.3 to ensure that the DC bus capacitors are discharged. Step 5. Disconnect the motor from the drive. Step 6. Check all AC line and DC bus fuses. Step 7.
9.5 Replacement Parts Table 9.2 lists the replacement parts that are available from Reliance Electric. See figures 2.2 and 2.3 for the location of the parts. Table 9.2 - Replacement Parts for the GV3000/SE Drives Power Module Description Part Number...
PPENDIX Technical Specifications Table A.1 - Service Conditions Three-phase with 85,000 amps symmetrical fault current capacity AC Line Distribution System Capacity with AC line reactor with a line impedance of less than 5%. (maximum) for 230 VAC Units All-digital vector, sinusoidal pulse-width-modulated (PWM) Control Method 0.96 Displacement Power Factor...
10 - 11 Analog Output scaled signal Used with older Snubber Resistor 26-27 Snubber Resistor Braking Kits such as M/N 2DB2010 series that requires a gate turn-on signal from the drive. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...
Table A.5 – Terminal Strip RS-232 Specifications Signal Type Terminal(s) Specification RS-232 Communications XMIT RECV COMMON Table A.6 – Encoder Feedback Device Specifications (FVC Regulation Only) Specification Rating Motor Poles 2, 4, 6, or 8 poles Overcurrent IET 200% load (based on drive nameplate rating) Overload Current Rating 150% for 1 minute (based on drive...
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Torque Reference 0.5 milliseconds + network transport time These are the maximum times from transitioning the input to the drive reacting to the input. GV3000/SE 230 VAC 30-100 HP Drive, Hardware Reference Version 6.04...