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Reliance electric GV3000/SE Hardware Reference, Installation, And Troubleshooting Manual

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Hardware Reference, Installation, and Troubleshooting Manual D2-3427-3
GV3000/SE AC Bookshelf Drive
Version 6.06

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  • Page 1 Hardware Reference, Installation, and Troubleshooting Manual D2-3427-3 GV3000/SE AC Bookshelf Drive Version 6.06...
  • Page 2 Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices.
  • Page 3 Document Update Document Update Electronic Motor Overload This product does not offer speed-sensitive overload protection, thermal memory Protection retention or provisions to act upon motor over-temperature sensing in motors. If such protection is needed in the end-use product, it needs to be provided by additional means.
  • Page 4 Document Update Notes:...
  • Page 5 Summary of Changes The information below summarizes the changes made to this manual since its last release (December 2000). Description of Changes Page Added Document Update. After manual front cover Deleted the following statement: ‘The Motor Overload Enable parameter (P.040) can be used in place of the electronic thermal overload relays in single motor applications’.
  • Page 6 soc-ii Summary of Changes Notes:...

  • Page 7: Table Of Contents

    Identifying the Drive..................2-1 Understanding the Enclosure Rating: IP20 ............. 2-2 2 to 15 Amp GV3000/SE Bookshelf Drive Component Locations ....2-3 24 to 30 Amp GV3000/SE Bookshelf Drive Component Locations ....2-4 43 Amp GV3000/SE Bookshelf Drive Component Locations ......2-5 Regulator Board Description ................
  • Page 8 10.5 Checking the Cooling Fans ................10-7 10.6 Replacement Parts..................10-7 Appendix A Technical Specifications................... A-1 Appendix B Compliance with Machinery Safety Standard EN 60204-1:1992 ......B-1 Appendix C Compliance with Electromagnetic Compatibility Standards ........C-1 Index ...........................Index-1 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 9 List of Figures Figure 2.1 – Identifying the Drive Using the U. S. Model Number ......2-1 Figure 2.2 – Identifying the Drive Using the European Stock Number ..... 2-2 Figure 2.3 – 2 to 15 Amp Drive Component Locations..........2-3 Figure 2.4 –...
  • Page 10 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 11 List of Tables Table 2.1 – Power Ratings ..................2-2 Table 2.2 – Standard Kits and Options ..............2-12 Table 3.1 – Environmental Conditions..............3-2 Table 3.2 – Dimensions and Weights for 2 to 30 Amp Drives ........3-3 Table 3.3 – Dimensions and Weight for 43 Amp Drives ........... 3-4 Table 3.4 –...
  • Page 12 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 13: Chapter 1 Introduction

    This manual is intended for qualified electrical personnel. It is organized according to a logical progression of steps to be followed to install and troubleshoot the drive. GV3000/SE Bookshelf drives will typically be referenced by amps. If additional clarity is required, drive model numbers will also be included.
  • Page 14 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 15: Chapter 2 About The Drive

    2.1 Identifying the Drive Each GV3000/SE Bookshelf drive can be identified by its U.S. model number or the European stock number. See figures 2.1 and 2.2. These numbers appear on the shipping label and on the drive’s nameplate.

  • Page 16: Understanding The Enclosure Rating: Ip20

    2.2 Understanding the Enclosure Rating: IP20 GV3000/SE Bookshelf drives have an IP20 rating. An IP rating designates the enclosure’s level of protection. The first number (2) indicates the enclosure protects against solid objects greater than 12 mm. The second number (0) indicates that the enclosure is not water-tight.

  • Page 17: To 15 Amp Gv3000/Se Bookshelf Drive Component Locations

    2.3 2 to 15 Amp GV3000/SE Bookshelf Drive Component Locations The 2 to 15 amp GV3000/SE Bookshelf drives have the following main components. The numbered items listed below correspond to the numbers used in figure 2.3. Replacement parts are listed in chapter 10.

  • Page 18: To 30 Amp Gv3000/Se Bookshelf Drive Component Locations

    2.4 24 to 30 Amp GV3000/SE Bookshelf Drive Component Locations The 24 to 30 amp GV3000/SE Bookshelf drives have the following main components. The numbered items listed below correspond to the numbers used in figure 2.4. Replacement parts are listed in chapter 10.

  • Page 19: Amp Gv3000/Se Bookshelf Drive Component Locations

    2.5 43 Amp GV3000/SE Bookshelf Drive Component Locations The 43 amp GV3000/SE Bookshelf drives have the following main components. The numbered items listed below correspond to numbers used in figure 2.5. Replacement parts are listed in chapter 10. Regulator PCB...

  • Page 20: Regulator Board Description

    Keypad/Display Feedback Connector Cable Connector (X16) (X9) RS-232C Port (X8) Analog Output Default: Voltage Analog Input Default: Voltage Terminal Strip (X1) Option Board Connector (X3) Figure 2.6 – Regulator Board Component Locations GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 21: Jumper Locations And Settings

    Be sure to verify that parameters P.009, P.010, and P.011 are correct before starting the drive. Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information about these parameters.

  • Page 22: Setting The Analog Output Jumper (J17)

    Jumper J17 is the analog output jumper. This jumper selects either a 0-10 VDC or 4-20 mA scaled signal output that is programmable to be proportional to either speed or torque using parameter P.012. Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information about this parameter. The analog output signal is available through the terminal strip.

  • Page 23: Figure 2.8 - Jumper J17 Settings For Analog Outputs

    Step 1. Disconnect, lock out, and tag all incoming power to the drive. Step 2. Wait five minutes for the DC bus capacitors to discharge. Step 3. Disconnect any wiring from the faceplate of the drive. Important: The cover is connected to the drive by the keypad/display cable. To disconnect the cover, use the procedure below.

  • Page 24: Terminal Strip

    2.6.3 RS-232 Communication Port The Regulator board contains a 9-pin D-shell RS-232 communication port (X8). See figure 2.6. This port provides RS-232 communication between the GV3000/SE drive and a personal computer running the Control and Configuration (CS3000) Software. Refer to instruction manual D2-3348 for more information about the CS3000 software.

  • Page 25: Option Board Connector

    DeviceNet Option board, the RMI board, the AutoMax Network Option board, or similar boards to the GV3000/SE drive. See figure 2.6. Refer to the appropriate board instruction manual for more information. Refer to section 2.11 of this manual for more information on optional drive kits.

  • Page 26: Output Relay Terminal Strip

    An AC Mains Filter is required if the installation must be in compliance with the European Community Electromagnetic Compatibility Standard. See Appendix C for more information. 2.11 Optional Equipment Table 2.2 lists standard GV3000/SE kits and options. Table 2.2 – Standard Kits and Options Description Model Number...
  • Page 27 Table 2.2 – Standard Kits and Options (Continued) Description Model Number Instruction Manual Super Remote Meter Interface (RMI) 2SI3000E D2-3341 DeviceNet Network Option Board 2DV3000 MAN0096-03 Operator Interface Module (OIM) 2RK3000 D2-3342 CS3000 Control and Configuration 2CS3000 D2-3348 Software CS3000 RS-232 Computer Cable 2CA3000 D2-3348 115 VAC Interface Option Board...
  • Page 28 2-14 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 29: Chapter 3 Planning Before Installing

    3.1 General Requirements for the Installation Site It is important to properly plan before installing a GV3000/SE Bookshelf drive to ensure that the drive’s environment and operating conditions are satisfactory. Note that no devices are to be mounted behind the drive.

  • Page 30: Table 3.1 - Environmental Conditions

    -25°C to +70°C (-77° to +158°F) (+70°C (+158°F) during max. 24 hrs) Humidity Maximum: 50% at 40°C (104°F) unlimited Maximum: 90% at 20°C (68°F) during maximum 30 days/year 75% average No condensation GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 31: Determining Total Area Required Based On Drive Dimensions

    3.1.2 Determining Total Area Required Based on Drive Dimensions Drive dimensions and weights are listed in table 3.2. Overall drive dimensions are illustrated in figure 3.1 as an aid in calculating the total area required by the drive. Table 3.2 – Dimensions and Weights for 2 to 30 Amp Drives Physical Dimensions in mm (in) Weight U.S.

  • Page 32: Verifying The Site Provides For Recommended Air Flow Clearances

    Be sure there is adequate clearance for air circulation around the drive. For best air movement, do not mount GV3000/SE Bookshelf drives directly above each other. Note that no devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring.

  • Page 33: Verifying Power Module Input Ratings Match Supplied Power

    3.1.4 Verifying Power Module Input Ratings Match Supplied Power It is important to verify that plant power will meet the input power requirements of the drive’s Power Module circuitry. Refer to table 2.1 for input power rating specifications. Be sure input power to the drive corresponds to the drive nameplate voltage and frequency.

  • Page 34: Recommended Control And Signal Wire Sizes

    To reduce line disturbances and noise, motor lead length should not exceed 76 meters (250 feet) for any non-Reliance Electric motor or any non-inverter duty motor. When total lead length exceeds 76 meters (250 feet), nuisance trips can occur caused by capacitive current flow to ground.

  • Page 35: Figure 3.3 - How To Calculate Motor Lead Lengths

    12.6 RL-01203 RL-01803 RL-02503 RL-03503 RL-04503 Standard reactors can be used on GV3000/SE drives with carrier frequency settings up to 8 kHz. All reactors listed are UL-recognized (UL-506 File #E53094) and CSA certified (CSA File # LR29753). Planning Before Installing...

  • Page 36: Recommended Serial Communication Cable Lengths

    0.3 meter (1 foot) D-shell 9-pin to 25-pin adaptor cable (M/N 2CA3001). User-constructed cables can be up to 15 meters (50 feet) in length. Note that for communication between a GV3000/SE drive and a personal computer, the Control and Configuration Software (2CS3000) must also be used. Refer to instruction manual D2-3348 for more information about the CS3000 software.

  • Page 37: Meeting Encoder Specifications (Fvc Regulation Only)

    3.2.5 Verifying Power Module Output Current Rating Is Greater Than Motor Full Load Amps Verify that the GV3000/SE output current rating is greater than the motor’s full load current (amps). Table 2.1 lists the output current values. Planning Before Installing...
  • Page 38 3-10 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 39: Mounting The Drive

    4.1 Mounting the Drive The GV3000/SE Bookshelf drive is provided in an IP20 enclosure and is intended for use inside a larger, user-supplied enclosure. In order to maintain a flat mounting surface and to ensure that bolt tightness is maintained, use washers under the bolt heads.

  • Page 40: Determining Input, Motor Output, Ground, And Control Wire Routing For The Drive

    Use grommets, when hubs are not provided, to guard against wire chafing. Figures 4.1, 4.2, and 4.3 show the wire routing, grounding terminal, and power terminal strips of the GV3000/SE Bookshelf drives.

  • Page 41: Figure 4.1 - Wire Routing Locations For 2 To 15 Amp Drives

    Regulator Board Terminal Strip Output Relay Terminals AC Input Power Terminals (L1, L2, L3) Bus/Braking Resistor Terminals Motor Power Terminals (U, V, W) Ground Terminal All user wiring is external to the drive. Figure 4.1 – Wire Routing Locations for 2 to 15 Amp Drives Mounting the Drive, Grounding, and Finding Wire Routing Locations...

  • Page 42: Figure 4.2 - Wire Routing Locations For 24 To 30 Amp Drives

    Terminals Motor Power Terminals (U, V, W) Input Power Leads Bus/Braking Signal Wires Resistor Leads Motor Leads User Wire Routing Figure 4.2 – Wire Routing Locations for 24 to 30 Amp Drives GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 43: Figure 4.3 - Wire Routing Locations For 43 Amp Drives

    Signal Bus/Braking Motor Wires Resistor Leads Leads (16 mm dia.) (29 mm dia.) (38 mm dia.) Input Power Leads (38 mm dia.) AC Input Power Bottom View Terminals* (L1, L2, L3) Regulator Board Terminal Strip Motor Power 45 47 48 U V W PE L1 L2 L3 Terminals* (U, V, W)
  • Page 44 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 45: Chapter 5 Installing Input Power Wiring

    HAPTER Installing Input Power Wiring This chapter describes incoming line components and how to install them. 5.1 Installing Transformers and Reactors (Optional) Input isolation transformers might be needed to help eliminate the following: • Damaging line voltage transients from reaching the drive. •...

  • Page 46: Installing Fuses For Branch Circuit Protection

    Step 2. Connect the three-phase AC input power leads (three-wire 380-460 VAC) to terminals L1, L2, L3. Step 3. Tighten the AC input power terminals to 1.4 Nm (12 in-lb). GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 47: Figure 5.1 - Typical Ac Input Electrical Connections

    Input Voltage 460 V Manual Disconnect Fuse User- Supplied (PE) GV3000/SE Power Module Motor Overload User- Relay (Optional if Supplied Electronic Overload is Used) Figure 5.1 – Typical AC Input Electrical Connections Installing Input Power Wiring...
  • Page 48 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 49: Chapter 6 Installing Output Power Wiring

    6.1 Installing Output Contactors (Optional) Output contactors provide a positive means of disconnecting the motor from the drive. If the application requires the use of output contactors, contact Reliance Electric for assistance. 6.2 Installing Mechanical Motor Overload Protection...
  • Page 50 Step 2. Connect the three-phase AC output power motor leads to terminals U, V, and Step 3. Tighten the three-phase AC output power terminals to 1.4 Nm (12 in-lb). GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 51: Table 7.1 - Encoder Connections (Regulator Terminals 4-9)

    Note that when the Control Source parameter (P.000) is set to remote (rE), the drive will be controlled by the signals connected to the terminal strip. Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information on how parameter P.000 is used to specify where the drive is controlled from.

  • Page 52: Table 7.3 - Analog Speed/Torque Reference Connections

    +/-20 mA, as determined by the setting of jumper J4 on the Regulator board. The analog reference can be adjusted using parameters P.009, P.010, and P.011. Refer to Appendix G in the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information about the analog input.

  • Page 53: Figure 7.1 - Two-Wire Start/Stop Sample Control Wiring

    + 1 5 V D C Phase A Phase A Not Important: A maintained function loss switch should be used if P.054 (Level Sense Start Phase B Enable) = ON and P.026 (Function Loss Phase B Not Response) = 1. Regulator Common 0 to 10 VDC Analog Output Analog Output Return...

  • Page 54: Stopping The Drive

    This section applies to users who must comply with machinery safety standard EN 60204-1:1992, part 9.2.5.4, Emergency Stop. The GV3000/SE drive coast-to-rest stop is a category 0 operational stop. The ramp-to-rest stop is a category 1 operational stop. In addition, it is possible to implement a category 2 stop, with power maintained to the motor at zero speed.

  • Page 55: Wiring The Encoder Feedback Device (Fvc Regulation Only)

    7.2 Wiring the Encoder Feedback Device (FVC Regulation Only) If the GV3000/SE drive is programmed to provide FVC regulation, an encoder must be installed on the motor. Drives using V/Hz or SVC regulation do not require the use of an encoder feedback device. The encoder connects to terminals 4 through 9 of the Regulator board terminal strip as shown in table 7.6:...

  • Page 56: Figure 7.3 - Encoder Wiring Connections

    Phase A Not Terminal 4 Pin 1 0 VDC Terminal 9 Pin 6 +15 VDC Terminal 7 Pin 2 Phase B Terminal 8 Pin 7 Phase B Not Figure 7.3 – Encoder Wiring Connections GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 57: Wiring The Signal And Control I/O

    7.3 Wiring the Signal and Control I/O Wire the drive’s signal and control I/O to the terminal strip as shown in figure 7.4 and table 7.7. Use a small flat-head screwdriver. Insert wire Insert the screwdriver into the slot and press and hold down while inserting the wire into the corresponding hole.
  • Page 58 Jumper J4 must also be set. See figure 2.7. (0-20 mA) Isolated Speed/Torque Reference Common (Voltage/Current) Refer to Appendix G of the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information about the analog input. GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 59 • P.024: MOP Reset Configuration • P.031 to P.038: Preset Speeds 1-8 Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for additional information. Terminal 17 On = Local Control Diagram shows factory setting. Wiring the Regulator Board Terminal Strip and the Output Relay Terminal Strip...
  • Page 60 P.023: MOP Accel/Decel Time • P.024: MOP Reset Configuration • P.031 to P.038: Preset Speeds 1-8 Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for additional information. Terminal 18 On = Ramp 2 Diagram shows factory setting. 7-10...
  • Page 61 P.023: MOP Accel/Decel Time • P.024: MOP Reset Configuration • P.031 to P.038: Preset Speeds 1-8 Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for additional information. If P.027 = 1 Forward Direction Only Terminal 19 On = Reverse Direction Diagram shows factory setting.
  • Page 62 The following parameters must be set: (Run/Jog) • P.000: Control Source • P.020: Jog Speed Reference • P.021: Jog Ramp Accel Time • P.022: Jog Ramp Decel Time Terminal 21 On = Jog Operation 7-12 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 63 Table 7.6 - Wiring Signal and Control I/O to the Regulator Board Terminal Strip (Continued) Terminal Number Description Parameters/Wiring Connections Wiring the Reset Input Digital Input 3 The following parameter must be set: (Reset) • P.000: Control Source Terminal 22 On = Reset Wiring the Stop/Start Inputs Digital Input 2 The following parameter must be set:...

  • Page 64: Table 7.8 - Wiring The Output Relay Terminal Strip

    (the normally-open contact will close and the normally-closed contact will open). Refer to the Normally-Open Contact GV3000/SE Bookshelf Drive Software Start-Up and Common (Form A) Reference manual for more information. 28 29 30 31 7-14 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 65: Chapter 8 Wiring Optional User-Supplied Braking Resistors

    HAPTER Wiring Optional User-Supplied Braking Resistors This chapter describes how to select and wire optional user-supplied braking resistors. ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. 8.1 Installation Guidelines Use the following guidelines when installing braking resistors: •...

  • Page 66: Table 8.1 - Cable Cross-Sections For External Braking Resistors

    1 mm2 (16 AWG) 85ET40xx 126ER40xx 1 mm2 (16 AWG) 126ET40xx 150ER40xx 1 mm2 (16 AWG) 150ET40xx 240ER40xx 1.5 mm2 (16 AWG) 240ET40xx 300ER40xx 2.5 mm2 (12 AWG) 300ET40xx 430ER40xx 6 mm2 (12 AWG) 430ET40xx GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 67: Selecting A Braking Resistor

    8.2 Selecting a Braking Resistor The maximum braking power is defined by the maximum braking current and the maximum DC voltage (750 V). To determine the correct braking resistor for your drive, refer to table 8.2. Table 8.2 – Selecting a Braking Resistor Minimum Braking Power Allowed...

  • Page 68: Installing The Braking Resistor

    AC power from the drive. D B U Figure 8.1 – Braking Resistor Wiring Connections Table 8.3 – Wiring Connections for External Braking Resistor Terminal Description External Braking Resistor Ground GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 69: Chapter 9 Completing The Installation

    HAPTER Completing the Installation This chapter provides instructions on how to perform a final check of the installation before power is applied to the drive. ATTENTION: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should start and adjust it.

  • Page 70: Powering Up After Installation Is Complete

    Step 1. Turn the drive’s input power disconnect to the On position. Step 2. Apply power to the drive. Step 3. Follow the start-up procedure in the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual. GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 71: Chapter 10 Troubleshooting The Drive

    If a fault occurs, the drive will coast-to-rest stop and a 2- or 3-digit fault code will flash on the display. Refer to the GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for more information on drive alarms and faults.

  • Page 72: Figure 10.1 - Dc Bus Voltage Terminals (2 To 15 Amp Drives)

    Step 7. Reapply input power. AC Input Power Terminals (L1, L2, L3) DC Bus Measuring Points (-)45, (+)47 Figure 10.1 – DC Bus Voltage Terminals (2 to 15 Amp Drives) 10-2 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 73: Figure 10.2 - Dc Bus Voltage Terminals (24 To 30 Amp Drives)

    AC Input Power Terminals (L1, L2, L3) DC Bus Measuring Points (-)45, (+)47 Cover Removed Figure 10.2 – DC Bus Voltage Terminals (24 to 30 Amp Drives) 10-3 Troubleshooting the Drive...

  • Page 74: Checking Out The Drive With Input Power Off

    Step 2. Wait five minutes for the DC bus capacitors to discharge. Step 3. 24 to 43 A drives only: Remove all wiring from the face of the drive. Then remove the drive’s cover and front panel. 10-4 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 75: Table 10.1 - Resistance Checks

    Important: The cover is connected to the drive by the keypad/display cable. To disconnect the cover, use the following procedure. Do not remove the keypad/display. To remove the cover: a. Unscrew the attaching screw on the cover. b. Lift the cover and carefully take it out of the heatsink as far as the flat ribbon cable, which connects the display with the Regulator board, allows.
  • Page 76 *If the optional terminals 45 and 47 are not fitted (e.g., on drives with built-in chopper option), remove cover and connect the meter to the measuring points according to the procedure in section 10.3. 10-6 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 77: Checking The Cooling Fans

    10.2. 10.6 Replacement Parts Table 10.2 lists the replacement parts that are available from Reliance Electric. See figures 2.3, 2.4, and 2.5 for the location of the parts. Table 10.2 – Replacement Parts...
  • Page 78 10-8 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 79: Appendix A Technical Specifications

    PPENDIX Technical Specifications Table A.1 – Service Conditions AC Line Distribution System Capacity (Maximum) for 460 VAC Units • • Units Not Equipped with an AC Mains 315 KVA, three-phase with 10,000 amps symmetrical fault Filter current capacity with a line impedance of less than 5%. •...
  • Page 80 Run/Jog Reset Stop Start Table A.4 – Terminal Strip Output Specifications Signal Type Terminal(s) Specification Analog Output 10 -11 0-10 VDC (maximum 4 scaled signal mA, 2.5K ohm impedance) or 4-20 mA GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 81 Table A.5 – Flux Vector Regulation Specifications Specification Rating Motor Poles 2, 4, 6, or 8 poles Overcurrent IET 200% load (based on drive nameplate rating) Overload Current Rating 150% for 1 minute (based on drive nameplate rating) Speed Control Range 1:600 with 1024 PPR Speed Control Response 15 Hz (typical)
  • Page 82 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 83: Appendix B Compliance With Machinery Safety Standard En 60204-1:1992

    PPENDIX Compliance with Machinery Safety Standard EN 60204-1:1992 The GV3000/SE Bookshelf drive complies with the following sections of machinery safety standard EN 60204-1:1992. EN60204-1 Section Title Protection against electrical shock 6.2.1 Protection by enclosure 6.2.3 Protection against residual voltages 6.3.1...
  • Page 84 Warning signs and item identification 18.2 Warning signs 18.4 Marking of control equipment Technical documentation 19.1 General Copies of this standard can be purchased from the American National Standards Institute at www.ansi.org. GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 85: Appendix C Compliance With Electromagnetic Compatibility Standards

    Copies of the Declaration of Conformity (DOC) may be obtained by contacting the Rockwell AutoFax service at 440-646-7777. C.2 Compliance Requirements In order for the GV3000/SE Bookshelf drive to conform to the standards listed in section C.1, the drive must: •...
  • Page 86 C.3 Wiring Practices This section describes how the GV3000/SE drive must be wired to conform to the standards listed in section C.1. Figure C.1 shows a typical wiring configuration for a GV3000/SE Bookshelf drive if an AC Mains Filter is used.
  • Page 87 C.3.1 Motor Leads The motor leads must be run in continuous, rigid, conductive conduit, continuously-screened armored cable, or equivalent. Note that the use of flexible metal conduit, open wire, or wire in trays is not acceptable. Many flexible metal conduit products have not been designed for RF containment and are not adequate to maintain compliance.
  • Page 88 Screen pigtails are not permitted. C.3.5 Connecting to the AutoMax Network GV3000/SE drive connections to an AutoMax network require the use of coaxial cable as described in instruction manuals J2-3001 and D2-3308. The coaxial cable must be run in continuous, rigid, conductive conduit.
  • Page 89 C.3.6 Encoder Cabling Use only the Reliance Electric encoder cables listed in table C.1. Table C.1 – Encoder Cabling Cable Type Cable Length Cable Model Number MS connector on encoder end 25’ 2TC4025 MS connector on encoder end 75’ 2TC4075 Bare wire on both ends 100’...
  • Page 90 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...

  • Page 91: Index

    NDEX AC input Capacitors, DC bus, 10-1 to 10-4 diodes, checking, 10-4 to 10-6 Carrier frequency, 2-2, A-1 disconnect, installing, 5-2 Closed loop control, see Vector Regulation isolation, transformer, 5-1 to 5-2 Communication, network, 2-11 line branch circuit fuses, 3-8 to 3-9, 5-2 Communication port (X8), see RS-232 ratings, 2-2 Conduit size...
  • Page 92 9-1 to 9-2 43 amp drives, 3-4 completing, 9-1 to 9-2 fuses, AC input line branch circuit, 3-8 to 3-9, input isolation transformer, 5-1 to 5-2 mechanical motor overload protection, 6-1 Index-2 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 93 Reliance, getting assistance from, 1-1 Remote (digital input 8), 2-10, 7-2, 7-9 Network Remote Meter Interface board, 2-13 AutoMax Network Option board, 2-11, 2-12 Removing cover, 10-1 to 10-2 Replacement parts, 10-5 communication, 2-11 Reset (digital input 3), 2-10, 7-2, 7-13 ControlNet Network Option board, 2-12 Reverse (digital input 6), 2-10, 7-2, 7-11 DeviceNet Network Option board, 2-11, 2-13...
  • Page 94 Watts loss rating, 2-2, 4-1 Weight, 2 to 30 amp drives, 3-3 43 amp drives, 3-4 Wire routing, 4-2 to 4-5 Wire sizes, 3-5, 3-6, 3-8, 3-9 Index-4 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06...
  • Page 96 U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication D2-3427-3 –...

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