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152 CUTMASTER
Thermal Dynamics 152 CUTMASTER Manuals
Manuals and User Guides for Thermal Dynamics 152 CUTMASTER. We have
2
Thermal Dynamics 152 CUTMASTER manuals available for free PDF download: Service Manual, Operating Manual
Thermal Dynamics 152 CUTMASTER Service Manual (120 pages)
PLASMA CUTTING SYSTEM
Brand:
Thermal Dynamics
| Category:
Welding System
| Size: 7 MB
Table of Contents
Service Manual
1
Table of Contents
5
Section 1:General Information
9
Notes, Cautions and Warnings
9
Important Safety Precautions
9
Publications
10
Note, Attention Et Avertissement
11
Precautions de Securite Importantes
11
Documents de Reference
13
Declaration of Conformity
14
Statement of Warranty
15
Section 2 System:introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Section 2 Torch:introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Options and Accessories
22
05 Introduction to Plasma
22
Section 3 System: Installation
25
Unpacking
25
Lifting Options
25
Primary Input Power Connections
26
Gas Connections
28
Section 3 Torch: Installation
31
01 Torch Connections
31
02 Setting up Mechanical Torch
31
Section 4 System: Operation
33
Front Panel Controls / Features
33
Preparations for Operation
34
Section 4 Torch:operation
37
01 Torch Parts Selection
37
02 Cut Quality
38
03 General Cutting Information
38
04 Hand Torch Operation
39
05 Gouging
43
06 Mechanized Torch Operation
44
07 Parts Selection for Manual and Mechanized Torch Cutting
45
Patent Information
52
Section 5 System:service
55
General Maintenance
55
Maintenance Schedule
56
Common Faults
56
Fault Indicator
57
Basic Troubleshooting Guide
60
Circuit Fault Isolation
62
Main Input and Internal Power Problems
66
Pilot Arc Problems
70
Main Arc and Controls Problems
73
CNC Interface Problems
74
Test Procedures
74
Section 5 Torch:service
89
01 General Maintenance
89
02 Inspection and Replacement of Consumable Torch Parts
90
Section 6:Parts Lists
91
Introduction
91
Ordering Information
91
Power Supply Replacement
91
Major External Replacement Parts
92
Front Panel Replacement Parts
93
Left Side Replacement Parts
94
Right Side Replacement Parts
95
Replacement Power Supply Parts
96
Options and Accessories
96
Replacement Parts for Hand Torch
97
Replacement Parts - for Machine Torches with Unshielded Leads
98
Torch Consumable Parts (SL100 SV)
100
Section 7: Replacement Procedures
101
Scope
101
Anti-Static Handling Procedures
101
Parts Replacement - General Information
101
Major External Parts
102
Front Panel Parts Replacement
103
Left Side Internal Parts Replacement
104
Rear Panel Parts Replacement
106
Right Side Internal Parts Replacement
109
Appendix 1: Sequence of Operation(Block Diagram
111
Appendix 2: Data Tag Information
112
Appendix 3: Torch Pin - out Diagrams
113
Appendix 4: Torch Connection Diagrams
114
Appendix 5: System Schematic, 208/460V Units
116
APPENDIX 6: Publication History
118
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Thermal Dynamics 152 CUTMASTER Operating Manual (84 pages)
PLASMA CUTTING SYSTEM
Brand:
Thermal Dynamics
| Category:
Welding System
| Size: 6 MB
Table of Contents
Table of Contents
5
Section 1: General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch: Introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Primary Input Power Connections
23
Gas Connections
25
Section 3 Torch: Installation
27
01 Torch Connections
27
02 Setting up Mechanical Torch
27
Section 4 System: Operation
29
Front Panel Controls / Features
29
Preparations for Operation
30
Section 4 Torch: Operation
33
01 Torch Parts Selection
33
02 Cut Quality
34
03 General Cutting Information
34
T.02 Cut Quality
34
04 Hand Torch Operation
35
05 Gouging
38
T.05 Gouging
38
06 Mechanized Torch Operation
39
07 Parts Selection for SL100 Torch Cutting
41
08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip
42
09 Recommended Cutting Speeds for SL100 Torch with Shielded Tip
47
Patent Information
52
Section 5 System: Service
55
General Maintenance
55
Maintenance Schedule
56
Common Faults
56
Fault Indicator
57
Basic Troubleshooting Guide
58
Power Supply Basic Parts Replacement
60
Section 5 Torch: Service
63
01 General Maintenance
63
02 Inspection and Replacement of Consumable Torch Parts
64
Section 6: Parts Lists
65
Introduction
65
Ordering Information
65
Power Supply Replacement
65
Replacement Power Supply Parts
66
Options and Accessories
66
Replacement Parts for Hand Torch
67
Replacement Parts - for Machine Torches with Unshielded Leads
68
Replacement Shielded Machine Torch Leads Assemblies
70
Torch Consumable Parts (SL100)
71
Appendix 1: Sequence of Operation (Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Torch Pin - out Diagrams
75
Appendix 4: Torch Connection Diagrams
76
Appendix 5: System Schematic, 208/460V Units
78
Appendix 6: System Schematic, 600V Units
80
APPENDIX 7: Publication History
82
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