YASKAWA V1000 Installation Manual

YASKAWA V1000 Installation Manual

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YASKAWA AC Drive-V1000 Option
Modbus TCP/IP
Installation Manual
Type: SI-EM3/V
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOBP C730600 59A

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  • Page 1 YASKAWA AC Drive-V1000 Option Modbus TCP/IP Installation Manual Type: SI-EM3/V To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. MANUAL NO. TOBP C730600 59A...
  • Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
  • Page 3: Table Of Contents

    10 SPECIFICATIONS ....... . 44 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 4: Preface And Safety

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Indicates an engineering unit for hexadecimal number format. Registered Trademarks • Modbus TCP/IP is a trademark of Modbus-IDA. • All trademarks are the property of their respective owners. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 5...
  • Page 6 Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an equipment damage message. EN 6 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 7 • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 8 Attendre 5 minutes apres la coupure de l'alimentation, pour permettre la decharge des condensateurs. Pour repondre aux exigences , s assurer que le neutre soit relie a la terre, pour la serie 400V. EN 8 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 9: Product Overview

    Table 1 Applicable Models Drive Series Drive Model Number Software Version <1> 1012 V1000 CIMR-VA <1> See “PRG” on the drive nameplate for the software version number. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 9...
  • Page 10: Receiving

    <1> Screw sizes vary by drive capacity. Select a screwdriver that matches the drive capacity. Note: Tools required to prepare the option cables for wiring are not listed in this manual. EN 10 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 11: Option Components

    <1> Ground wires are packaged loose inside the option packaging and must be connected during installation. <2> Refer to Option LED Display on page 13 for details on the LEDs. Figure 1 Option Unit YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 11...
  • Page 12 The communication connector on the option is a modular RJ45 female connector designated CN1. CN1 is the connection point for a customer supplied male Modbus network communication cable. Figure 3 V1000 Figure 3 Communication connector CN1 (RJ45) EN 12 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 13 Flashing Option initializing address The option has detected a fatal Fatal error occurred (unrecoverable) error The option has detected a non-fatal Flashing Non-fatal error occurred (recoverable) error YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 13...
  • Page 14 <1> Remove the cover for the option unit to check the status of the LED. Be careful not to touch the main circuit terminals or the control board in the drive. EN 14 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 15: Installation Procedure

    Do not remove option cover while the power to the drive is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 15...
  • Page 16 Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. EN 16 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 17 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 17...
  • Page 18 Figure 5 V1000 Figure 5 Remove the Bottom Cover on an IP20/Open-Chassis Drive (Models CIMR-VBA0001B to BA0003B and 2A0001B to 2A0006B) EN 18 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 19 Ground Wire Length mm (in) Single-Phase Three-Phase Three-Phase 200 V Class 200 V Class 400 V Class 2A0001 BA0001 2A0002 150 (5.9) BA0002 – 2A0004 BA0003 2A0006 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 19...
  • Page 20 Note: Installing the option on an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. Figure 8 V1000 Figure 8 Remove the NEMA Type 1 Terminal Cover (CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F) EN 20 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 21 Note: The four different ground wires packaged with the option connect the option to different drive models. Select the proper ground wire depending on drive size. Refer to Table 6 on page ground wire selection by drive model. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 21...
  • Page 22 Ground wire bracket screw Ground wire Figure 11 Reattach the NEMA Type 1 Conduit Bracket and Connect the Ground Wire for models CIMR-VBA0001F to BA0003F, 2A0001F to 2A0006F EN 22 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 23 Reattach the bottom cover. Keep the ground wire inside of the bottom cover when reattaching. Figure 12 V1000 IP20/Open-Chassis IP20/NEMA Type 1 Enclosure Figure 12 Reattach the Bottom Cover YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 23...
  • Page 24 4A0001 to 4A0038) Figure 14 V1000 Ground wire routing notch Figure 14 Terminal Cover Ground Wire Notch (Models CIMR-VBA0006 to BA0018; 2A0008 to 2A0020; 4A0001 to 4A0011) EN 24 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 25 Attach the option to the drive. Properly seat the tabs on the left and right sides of the option to the drive case. Figure 16 V1000 Line up tabs Line up tabs Figure 16 Connect the Option YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 25...
  • Page 26 Figure 18 Communication Cable Port Communication Cable Specifications Only use cables recommended for Modbus TCP/IP. Using a cable not specifically recommended may cause the option or drive to malfunction. EN 26 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 27 Make sure no cables are pinched between the front covers and the drive when replacing the covers. Set drive parameters in Table 6 for proper option performance. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 27...
  • Page 28: Related Drive Parameters

    Reset Communication Related default values when the drive is initialized using Default: 0 (36A) Parameters parameter A1-03. Range: 0, 1 0: Do not reset parameters 1: Reset parameters EN 28 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 29 <5> Selects how the option address is set. F7-13 0: Static Default: 2 Address Mode at Startup (3F1) 1: BOOTP Range: 0 to 2 2: DHCP YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 29...
  • Page 30 <7> Set F7-15 when F7-14 is set to 0 or 2. <8> The setting values differ by drive software version. 1012 to 1015 Default: 0 Range: 0, 10, 100  1016 Default: 10 Range: 10, 100 EN 30 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 31 Link Speed 100: 100 Mbps U6-93 Online Duplex Duplex Setting 0: Half, 1: Full U6-98 First Fault First Option Fault – U6-99 Current Fault Current Option Fault – YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 31...
  • Page 32: Modbus Tcp/Ip Messaging

    All of the drive command registers have been mapped to this high speed access area (Modbus TCP/IP registers 01H to 01FH). In addition, the monitors shown in Table 10 mapped for high speed access. EN 32 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 33 (0.01 A units for drives set to 11 kW in Heavy or Normal Duty and 0.1 A units for drives set to 15 kW and above.) 2007 Terminal A2 Input Level Monitor (U1-14) 2008 DC Bus Voltage Monitor (U1-07) YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 33...
  • Page 34 Input Phase Loss (PF) Output Phase Loss (LF) Motor Overheat (PTC input) (oH3) Digital Operator Connection Fault (oPr) EEPROM Write Error (Err) Motor Overheat Fault (PTC input) (oH4) EN 34 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 35 Terminal A1 Input Level Monitor (U1-13) 200D Digital Input Terminal Status (U1-10) 200E Terminal A3 Input Level Monitor (U1-15) 200F PG Count Channel 2 2010 Drive Software Number (Flash) (U1-25) YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 35...
  • Page 36 Enter Command Settings When replacing earlier Yaskawa drive models with a 1000 Series drive and keeping the MEMOBUS/Modbus communications settings, parameter H5-11 needs to be set in accordance with how the Enter Command functions in the older drive. H5-11 determines if an Enter Command is needed or not in order to activate parameter changes in the drive.
  • Page 37: Web Interface

    This page also shows the status of the option and provides links to the other embedded web pages. Figure 20 Figure 21 Main Page View YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 37...
  • Page 38 Drive Status Page (Status, Monitor and Fault History) The embedded drive status page shows basic I/O information and drive state information. Figure 21 Figure 22 Drive Status Page View EN 38 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 39 Cumulative number of transmits in which the 1st attempt was delayed due to busy Tx Retry medium reported by the MAC/PHY. Note: Cumulative counters are reset when the power supply is cycled. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 39...
  • Page 40: Troubleshooting

    If there are no problems with the wiring and the error continues to occur, replace the Option is damaged option. EN 40 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 41 Turn the power off and check the connectors between the drive and option. drive and option LED Operator Display Fault Name Option Card Fault oFA03 Option self-diagnostics error. Cause Possible Solution Option hardware fault Replace the option. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 41...
  • Page 42 The option can declare error/warning conditions via drive monitor parameters on the drive digital operator as shown in Table Table 15 Option Fault Monitor Descriptions Status Value Fault Condition Fault Declared Description (U6-98/U6-99) No Fault No faults EN 42 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 43 If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value. YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 43...
  • Page 44: Specifications

    Storage Temperature -20C to +60 C (-4F to 140F) allowed for short-term transport of the product Area of Use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower EN 44 YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual...
  • Page 45 Published in Japan March 2012 12-3 Date of original publication Date of publication Revision Date of Publication Section Revised Content Number   March 2012 First edition YASKAWA ELECTRIC TOBP C730600 59A V1000 Option Modbus TCP/IP Installation Manual EN 45...
  • Page 46 New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA EUROPE GmbH Hauptstrasse 185, 65760 Eschborn, Germany Phone: 49-6196-569-300 Fax: 49-6196-569-398 http://www.yaskawa.eu.com...

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