Checking the valve clearance
The valve clearance must be checked
when the engine is cold.
Remove the spark plug and the valve
cover.
Remove
the
timing
crankcase.
Install special tool number 1819.
With a feeler gauge measure the clearance
between the bucket and the cam.
Valve clearance
0.15 – 0.20 mm
Intake
Exhaust 0.20 – 0.25 mm
If the clearance is not correct then change
the discs in order to obtain the correct gap.
Remove the discs with a magnet.
Measure the thickness of the disc and
replace with one of the correct thickness.
Select the appropriate disc from the
existing parts catalog.
Replacing the cam chain
Remove the camshafts (see the chapter on
the motor top end).
Remove the clutch cover (see the chapter
on « Right side » removing the clutch).
Remove the chain tensioner adjuster.
Remove the cam chain.
Inspect the cam chain (see « visually
inspecting the cam chain »).
Install the cam chain in the opposite
manner in which it was removed.
Reinstall the cam tensioner bolt and
tighten to the correct torque.
Torque the cam tensioner bolt to:
10Nm.
plug
from
the
21