Special Tools; General Engine Service; Accessible Components; Piston Identification - Polaris RANGER XP 700 4X4 Service Manual

Special Tools

Part Number
PV-43527
2200634
PU-45257
PU-45652
2871043
2870390
PU-45497-1
PU-45497-2
PU-45498
PU-45838
PA-44995
PU-45543
PA-45483
PU-45658
PA-45401
2870975
PU-45778

GENERAL ENGINE SERVICE

Accessible Components

Following Components can be serviced or removed with the
engine installed: (See Page 3.17 for 6x6 Valve Cover R & R)
• Flywheel
• Alternator (Stator)
• Starter Motor/Drive
• Cylinder Head (6x6: See Page 3.17)
• Cylinder (6x6: See Page 3.17)
• Piston / Rings (6x6: See Page 3.17)
• Camshaft (6x6: See Page 3.17)
• Rocker Arms (6x6: See Page 3.17)
• Oil pump / Water Pump / Oil Pump Drive Gear
• Gear Train Components
Following Components Require Engine Removal for service:
• Counterbalance Shaft or Bearings
• Connecting Rod
• Crankshaft
• Crankshaft Main Bearings
• Crankcase
Tool Description
OIL FILTER WRENCH
VALVE SEAT RECONDITIONING KIT
VALVE SPRING COMPRESSOR
VALVE PRESSURE HOSE
FLYWHEEL PULLER
PISTON SUPPORT BLOCK
CAM GEAR SPRING INSTALLATION KIT
CAM GEAR TOOTH ALIGNMENT TOOL
CAM SPANNER WRENCH
GEAR HOLDER
WATER PUMP MECHANICAL SEAL INSTALLER
UNIVERSAL DRIVER HANDLE
MAIN SEAL INSTALLER
CRANKSHAFT MAIN SEAL SAVER
WATER PUMP SEAL SAVER
MITY VAC PRESSURE TEST TOOL
™
OIL SYSTEM PRIMING TOOL

Piston Identification

Four stroke engine rings have a rectangular profile.
"PISTON RING INSTALLED GAP" for ring installation. Use
the information below to identify pistons and rings.
Engine Model
EH068OLE

Cooling System Specifications

Condition
Thermostat Open
Thermostat Full Open Lift
Thermostat Closed
System Capacity
Radiator Cap Pressure Relief
Polaris Premium Antifreeze
2871534 - Quart
2871323 - Gallon
ENGINE
See
Piston Diameter
80 mm
Specification
180° F (82° C)
6 mm at 203° F (95° C)
171° F (77° C)
3.25 Quarts (2.13L)
13 PSI
3.13
3