Torque Specifications; Shift Lever; Removal; Installation - Polaris RANGER XP 700 4X4 Service Manual

TRANSMISSION

TORQUE SPECIFICATIONS

ITEM
Transmission Fill Plug
Transmission Drain Plug
Transmission Case Bolts
Bell Crank Nut
Bell Crank Gear Cover
Transmission Mounting
Bolts
Transmission
Lubricant / Amount

SHIFT LEVER

Removal

1. Disconnect linkage cable from shifter.
2. Remove one bolt attaching the gear shift selector mount to
machine frame.
Cover
Screw
Grommet
Shift Lever Breakdown
8.2
TORQUE VALUE
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
27-34 ft. lbs.
(37-46 Nm)
12-18 ft. lbs.
(16-24 Nm)
7-9 ft. lbs.
(10-12 Nm)
25 ft. lbs. (35 Nm)
AGL Gearcase Lube 15.2 oz.
(450 ml)
Cable
Shifter knob
Bearing
Shifter
Bolt
3. Remove the shift lever cover and then remove the screw.
Pull off the shifter knob.
Shift Lever
Shift Lever Location
4. Lift the gear shift selector out of mounting bracket and
away from frame.

Installation

1. Repeat the steps in reverse order to install the gear shift
selector.

SHIFT LINKAGE

Inspection

Linkage rod adjustment is necessary when symptoms include:
• No All Wheel Drive light
• Noise on deceleration
• Inability to engage a gear
• Excessive gear clash (noise)
• Shift selectors moving out of desired range
NOTE: Remove necessary components to gain
access to shift linkage cable ends (i.e. exhaust heat
shield, exhaust pipe, etc.).
1. Inspect shift linkage cable, clevis pins, and pivot bushings
and replace if worn or damaged.
2. Be sure idle speed is adjusted properly.