Caliper Installation (4X4, 6X6); Rear Brake Disc - Polaris RANGER XP 700 4X4 Service Manual

Caliper Installation (4x4, 6x6)

1. Install the rear caliper with the mounting bolts. Torque
mounting bolts to 18 ft.lbs. (24 Nm).
2. Install brake line banjo bolt. Torque banjo bolt to 15 ft. lbs.
(21 Nm).
18 ft. lbs.
(24 Nm)
15 ft. lbs.
(21 Nm)
15 ft. lbs.
(21 Nm)
3. Install the rear wheel and wheel nuts. Carefully lower the
vehicle.
4X4
6X6
18 ft. lbs.
(24 Nm)

REAR BRAKE DISC

Disc Inspection
1. Visually inspect disc for scoring, scratches, or gouges.
Replace the disc if any deep scratches are evident.
2. Use a 0-1"micrometer and measure disc thickness at 8
different points around perimeter of disc. Replace disc if
worn beyond service limit.
Rear Brake Disc
Rear Brake
Disc
Front View of Brake Disc
Brake Disc Thickness
New .150-.165" (3.81-4.19 mm)
Service Limit .140" (3.56 mm)
Brake Disc Thickness Variance
Service Limit .002" (.051 mm)
difference between measurements
3. Mount dial indicator and measure disc runout. Replace the
disc if runout exceeds specifications.
Brake Disc Runout
Service Limit .010" (.254 mm)
4. Install brake line and tighten with a flare nut wrench.
5. Follow bleeding procedure outlined earlier in this chapter.
6. Field test unit for proper braking action before putting into
service. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
BRAKES
Measure
Thickness
9.25
9