Polaris RANGER XP 700 4X4 Service Manual page 57

ENGINE
Cylinder / Cylinder Head / Piston Exploded View
Lubricate threads & between
washers and underside of bolt heads
with engine oil.
Torque in sequence provided.
Apply Moly Lube grease to
valve tips.
Gasket free of oil. Verify tabs are
visible.
Apply thin film of 0W- 40 to
25-55 mm of cylinder bore.
Apply 0W-40 to piston pin or pin
bore.
Apply 0W- 40 to lifters.
Do Not install expansion plug
more than 1.5 mm inward.
A. Head Bolts
B. Rocker Arms
C. Head Assembly
D. Gasket
E. Pushrods
F. Bushing
G. Expansion Plug
H. Cylinder
I. Piston Assembly
J. Circlip
K. Gasket
L. Hydraulic Lifter
Apply Polaris 0W-40 Oil
3.6
1
(Apply each
Bolt Threads)
22 ± 2 ft. lbs.
(30 ± 3 Nm)
1.5 mm
4
Side View
Apply Moly Lube Grease
A
B
2
C
F
G
5
3
Initial:
± ±
35 4 ft. lbs (47.5 5.5 Nm)
in sequence. Finalize sequence
by tightening an additional 90°
(1/4 turn)
Head Bolt Tighten
Sequence
3
D
E
4
H
I
Circlip UP
J
for Install
K
L
6