Polaris RANGER XP 700 4X4 Service Manual page 213

• Hold the pinion gear assembly
• Use a rubber mallet to lightly tap on the front of the
input cover, around the bearing cup
• Tap the front cover in an X pattern (follow the pattern in
the photo on the right), until the pinion gear assembly
comes loose
5. Apply Polaris Crankcase Sealant (PN 2871557) to the
inside surface of the input cover (J).
Sealant
6. Install the pinion shaft assembly and input cover onto the
gearcase. Install the input cover bolts (K). Torque the bolts
to 18 - 23 ft. lbs. (24 - 31 Nm).
3
1
2
4
J
K
7. Install the wave spring (L) into the gearcase assembly. Be
sure the wave spring is fully seated into the bearing cup of
the gearcase.
L
8. Install the output shaft and ring gear into the gearcase. Be
sure the 10T input pinion gear and the output pinion gear
mesh smoothly.
9. Install the shims (M) into the output cover (N). Install the
shims in the order that they were removed during the
disassembly process.
M
FINAL DRIVE
7
N
7.33