Polaris RANGER XP 700 4X4 Service Manual page 63

ENGINE
Main Components: Cylinder / Piston / Connecting Rod
Cylinder - Surface warp limit
(mating with cylinder head)
Cylinder Bore - Standard
Cylinder
Cylinder Taper Limit
Cylinder Out of Round Limit
Cylinder to Piston Clearance
Lifter Outer Diameter Standard
Lifter
Lifter Block Bore
Piston - Standard
Piston
Piston Standard Inner Diameter of
Piston Pin Bore
Piston Pin Outer Diameter
Piston Pin - Standard Clearance - Piston Pin to
Piston Pin
Pin Bore
Piston Pin - Degree of Fit
Piston / Connecting Rod / Crankshaft - Engine Specifications
Main Components: Piston / Connecting Rod
Installed
Piston Ring
Ring to
Groove
Clearance
Connecting Rod
Crankshaft
3.12
Cylinder / Piston - Engine Specifications
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Gap
Second Ring - Limit
Oil Ring - Standard
Oil Ring - Limit
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Second Ring - Limit
Connecting Rod Small End I.D.
Connecting Rod Small End
Radial Clearance
Connecting Rod Big End
Side Clearance
Connecting Rod Big End
Radial Clearance
Crankshaft Runout Limit
EH068OLE
0.004" (0.10 mm)
3.1495" (80 mm)
0.00031" (0.008 mm)
0.00030" (0.0075 mm)
.0015" ± .00059" (.040 ± .015mm)
0.84245" ± 0.00025" (21.39 8 ± 0.00635 mm)
0.8438" ± 0.00062" (21.4322 ± 0.0157 mm)
3.1477" ± .000121" (79.954 ± .003mm)
0.78789" ± .00009" (20.0125 ± 0.003 mm)
0.7874" - 0.7872" (20 - 19.995 mm)
0.00059" ± 0.0002" (0.015 ± 0.005 mm)
Piston pin must be a push fit (by hand) at 68° F (20° C)
EH068OLE
0.0059± 0.138" (0.15 ± 0.35mm)
> 15% Leakdown
0.0098 ± 0.197" (0.25 ± 0.50mm)
> 15% Leakdown
0.0196± 0.00984" (0.50 ± 0.25mm)
> 15% Leakdown
0.0024" ± 0.0008" (0.060 ± 0.020 mm)
> 15% Leakdown
0.0028" ± 0.0008" (0.070 ± 0.020 mm)
> 15% Leakdown
0.789"− 0.78841" (20.030 − 20.015 mm)
0.0098"± 0.00039" (0.025 ± 0.010mm)
0.01181"± 0.00591" (0.030 ± 0.015mm)
0.0015"± 0.00006" (0.0038 ± 0.0015mm)
0.00236" (0.060mm)