Transmission Installation - Polaris RANGER XP 700 4X4 Service Manual

TRANSMISSION
32. Torque the remaining bolts to 7-9 ft.lbs. (10-12 Nm).
Cover Bolt Torque:
7-9 ft. lbs. (10-12 Nm)
33. Install a new bellcrank onto the shift shaft. Note the keyed
spline on the bellcrank and shaft. Install the washer and nut.
Torque the bellcrank nut to 12-18 ft. lbs. (16-24 Nm).
Keyed Spline
Bellcrank Nut Torque:
12-18 ft. lbs. (16-24 Nm)
34. Install transmission and add Polaris AGL Gearcase
Lubricant (PN 2872602).
AGL Gearcase Lube
15.2 oz. (450 ml)
8.14
=

Transmission Installation

1. Install transmission from right side of vehicle.
2. Position transmission in frame.
3. Loosely install the front transmission to frame bolts.
4. Loosely install the rear transmission to frame bolt.
5. Loosely install the three bottom transmission to frame
bolts.
6. Tighten mounting fasteners in order A-D as shown.
Transmission Mounting Bolts Torque
25 ft. lbs. (34.5 Nm)
NOTE: Be sure to tighten the lower transmission
bolts first, this ensures that the transmission is tight
against the lower frame and helps to properly align
the transmission.
NOTE: Align clutches as outlined in Chapter 6.
7. Align the front input shaft to the front propshaft yoke on
the vehicle.
8. Align rear output shaft to rear propshaft yoke and roll pin
hole.
9. Slide rear output shaft and into propshaft yoke. Drive the
roll pin into the driveshaft yolk.
10. Reinstall the shift linkage rod, the air intake hose, and the
vent hose on top of the transmission.