Installation - Mercury 40 Service Manual

5. Place springs and brushes into brush holder and
hold in place with brush retainer tool.
6. Lubricate bushing with one drop of SAE 10W oil.
DO NOT over-lubricate
a
a - Brush Retainer Tool
b - Bushing
7. Position armature into starter frame so that com-
mutator end of armature is at end of starter frame
where permanent magnets are recessed 1 in.
(25.4 mm). Align marks as shown.
8. Install commutator end cap onto starter frame;
align marks as shown, and remove brush retainer
tool.
9. Install thru bolts and torque to 70 lb. in. (7.9 N·m)
c
a
a - Alignment Marks
b - End Cap Alignment Marks
c - Bolts
2B-20 - ELECTRICAL
.
b
11661
c
b
52659

Installation

1. Secure starter to block with 3 bolts. Torque bolts
to 16.6 lb. ft. (22.5 N·m). Secure NEGATIVE bat-
tery lead to block with bottom bolt.
2. Connect battery lead (BLACK w/YELLOW
sleeve) to starter. Torque attaching nut to
in.(6.8 N·m).
b
a
a - Black Cable (w/YELLOW sleeve)
b - Bolts (3)
.
60 lb.
b
b
55329
90-852572R1 JANUARY 1998