Reservoir/Motor Installation - Mercury 40 Service Manual

Pressure Operated Assembly
Installation
IMPORTANT: Inspect poppet assembly for debris
in the area shown. If debris is found on poppet,
replace poppet.
a - Debris Under Valve Tip
b - Rubber Seat
1. Lubricate o-rings.
2. Install spool, seat with o-ring, check valve/pop-
pet, spring and plug with o-ring into pump. Re-
peat for other side. Torque plugs to 120 lb. in.
(13.5 N m).
c
b
a
a - Plug (2) Torque to 120 lb. in. (13.5 N m)
b - Spring (2)
c - Check Valve/Poppet (2)
d - Seat (2)
e - Spool
5D-42 - MID-SECTION
a
b
b
c
d
e
d

Reservoir/Motor Installation

3. Install coupler into top of pump. Make sure reser-
voir seal is in the reservoir groove and place res-
ervoir onto pump/manifold assembly. Install
ground strap under screw shown Torque screws
to 80 lb. in. (9 N m).
a - Screw (4) Torque to 80 lb. in. (9 N m)
a
b - Reservoir
c - Reservoir Seal
d - Coupler
e - Manifold Assembly
f - Ground Strap
4. Fill reservoir to bottom of fill hole using Quicksil-
ver Power Trim Fluid (92-901000A12). If not
available, use automotive (ATF) automatic trans-
mission fluid.
a
b
c
d
f
e
90-852572R1 JANUARY 1998