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V6.21A - Jul 06 S.074 / Issue 2 QUALITY POLICY STATEMENT “It is the policy of Cygnus Instruments to provide all customers with products and services of a quality that complies in all respects with the requirements contained in their orders and specifications.
Cygnus 1 ROV Specification – Mini-ROV Lightweight Gauge Selection of Ultrasonic Probes Serial Data Format INSTALLING THE UNDERWATER GAUGE Cygnus 1 ROV Kit Contents – Deep-Water & Shallow-Water Gauge 16 Cygnus 1 ROV Kit Contents – Mini-ROV Lightweight Gauge Gauge Assembly & Disassembly Underwater Cable Connector Probe/Knurled Ring Assembly Data &...
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Remote-Logging to Datalogger Files Logging to a Single-Record File Logging to a Multi-Record File Logging to a Key-Point File Logging to a Grid-Point File CARE AND SERVICING Care of the Cygnus 1 ROV Gauge Servicing Recycling & Disposal RoHS Directive...
There is also a lightweight version of the Gauge for use with smaller ROVs. All versions of the Gauge are fully-waterproof, and can be used both underwater and in air - Cygnus manufactures the Cygnus 1 ROV Thickness Gauge in three system options : Deep-Water Version : pressure-tested down to 3000 metres...
Introduction CYGNUS INSTRUMENTS Cygnus Instruments Limited, founded in 1983, were pioneers in the development of the Ultrasonic Multiple-Echo Technique used for measurement through coatings. This has long been the standard required to ensure that accurate measurements are taken without the need to first zero the Gauge or remove coatings.
Introduction THE MULTIPLE-ECHO METHOD The Cygnus 1 ROV Ultrasonic Thickness Gauge works on the pulse-echo principle. The Probe is made to vibrate for a very short period, creating a pulse of ultrasound which enters the test piece. The Probe waits for returned echos and acting as a receiver, converts them into electrical signals which are processed to produce timings in digital form.
Introduction CYGNUS 1 ROV SPECIFICATION – DEEP-WATER GAUGE Sound Velocity from 1000 m/s to 9995 m/s Materials [0.0400 in/uS to 03998 in/uS] Range Typical Measurable Range in Steel : with 2¼ MHz Probe : 3mm to 250mm [0.120 in. to 10.0 in.] with 3½...
Gauge-Body dimensions, excluding cabling : Length 237 mm x Diameter 70 mm [9.3 in. x 2.8 in.] Probe-Cable length : 5 metre [16 ft. 5 in.] With Remote Probe – 1.25 Kg [44 ounce] Weight in Air Fully Waterproof : Water Depth Pressure tested to a depth of 1000 m [3281 ft.]...
Introduction CYGNUS 1 ROV SPECIFICATION – LIGHTWEIGHT GAUGE Sound Velocity from 1000 m/s to 9995 m/s Materials [0.0400 in/uS to 03998 in/uS] Range Typical Measurable Range in Steel : with 2¼ MHz Probe : 3mm to 250mm [0.120 in. to 10.0 in.] with 3½...
Introduction SELECTION OF ULTRASONIC PROBES The Cygnus 1 ROV Gauge is supplied with a single heavy-duty Ultrasonic Probe, which comes in a waterproof assembly with the Probe fixed to a cable which connects to the removable nose-cone of the Gauge.
Data Output Standard Differential RS-422 line drivers [TX+, TX-] Unidirectional - Gauge is transmit only Data-byte Format 8 Data bits, 1 Start bit, 1 Stop bit, No Parity; 2400 baud Data-Packet Arrangement 4 packets per second Valid-Reading packet-length : 7 bytes...
Installing the Gauge CYGNUS 1 ROV KIT CONTENTS MINI-ROV LIGHTWEIGHT GAUGE Mini-ROV Lightweight Gauge – Kit Contents • Instrument Body • Blanking-Plug • Heavy Duty Remote Probe • Bottle of Membrane Oil, and Packet of Membranes [not shown] • O-Rings, type A and B •...
Both O-Rings must be replaced after every dive See : Care of the Cygnus 1 ROV Underwater Gauge section on page 81 All parts are designed to ensure a good water-tight fit : incorrect fitting will result in...
Installing the Gauge UNDERWATER CABLE CONNECTION The Cygnus 1 ROV Underwater Gauge is provided with a fully-waterproof external cable connection. To maintain the integrity of the electrical operation and watertight-seal it is essential that these precautions are observed : Cable connection should only ever be made in dry ambient conditions at the surface...
Installing the Gauge PROBE/KNURLED RING ASSEMBLY Use of the Membrane The polyurethane membrane covering the Probe-face provides better contact on rough surfaces and protects the Probe-face from damage. If making measurements manually : to avoid excessive wear of the membrane, do not use pressure nor ‘screw’...
Recommended cable connection for direct-cabling from Cygnus 1 ROV Gauge to the computer at the surface : Cable-termination : for long cables it may help to fit a 120 Ω resistor, in series with a 1 nF capacitor, between the TX+ and TX- connections inside the 9-way D-type plug.
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Recommended connection at surface, taken from ROV cabling to PC : Alternatively - if you intend to convert the serial data sent from the Cygnus 1 ROV Gauge using your own electronics and/or software : the TX+ / TX- data-pair may be...
Viewing Measurements on the PC VIEWING MEASUREMENTS ON THE PC Computer Connection Options Installing the CygLink Program Installing USB-to-Serial Adaptor Drivers Connecting the System Together Using the CygLink Remote Display Program...
USB SOCKET ON PC. Custom Connection If you intend to convert the serial data sent from Cygnus 1 ROV Gauge using your own electronics : the TX+ / TX- data-pair may be connected directly to any RS-422 compatible receiving equipment...
Do not allow any shared files to be removed if queried during the uninstall process. USB-to-Serial Adaptor For PCs without a spare serial connection : Cygnus also supplies a USB-to-Serial Adaptor cable to allow the Gauge to be connected to a PC via a USB connection...
Viewing Measurements on the PC INSTALLING USB-TO-SERIAL ADAPTOR DRIVERS If you are using the USB-to-Serial adaptor, as supplied by Cygnus, you must install the driver software which is included on the CygLink CD. USB connection is normally only possible on computers with Windows 98 Second...
Viewing Measurements on the PC CONNECTING THE SYSTEM TOGETHER Cygnus 1 ROV System is supplied with a Test-Cable which can be used to verify the Gauge operation if there are problems establishing the datalink with the computer Preparing the Cygnus 1 ROV Gauge...
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Viewing Measurements on the PC Establishing the datalink from the Gauge to the PC With all connections from the Gauge to the PC in place : turn the PC on, then turn on the power to the Gauge : Start the CygLink program on the PC, by double-clicking on the CygLink desktop icon, or by clicking on CygLink option in the CygLink program group from the Windows Start menu...
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Viewing Measurements on the PC If there is a problem with the electrical connection, or if the Comms-settings not correct Remote Gauge Error After about six seconds a pop-up will appear saying click OK to close the error pop-up There will then be a Red indicator in the CygLink main window, with an error Link Timeout message showing Check that the Gauge has been correctly connected, and that the power supply has been...
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Viewing Measurements on the PC Adjusting the Comms-settings using CygLink Click on the File option on the menu-bar. Move the cursor down, and click on Options… Options window will open – change settings as needed : Port Number Change the to match the COM-port that the Gauge is to be connected to Baud Rate...
If the Display box does not appear in the screen : this indicates a fault in the internal settings of the Gauge – in this case the Gauge must be returned to Cygnus for servicing Measurement Displays There are two Measurement displays in the CygLink main window :...
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Viewing Measurements on the PC Echo-Strength Bargraph The green bargraph display indicates ultrasonic coupling-strength : A single flashing bar means there is no contact at all One or two bars, plus a flashing bar, means there is not enough contact to obtain three echoes This indicates either poor contact, or badly corroded material This can also occur if the Probe membrane has been fitted incorrectly...
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Viewing Measurements on the PC Remote-Logging CygLink has a facility for remote-logging of Readings from the Gauge, which are than saved directly to file : Remote Datalogging : see : Remote-Logging to Datalogger Files, page 68 Readings can be saved to any of the Datalogger file-types which have been created using CygLink see : Creating Template-Files Using CygLink, page 52 A separate Logging window opens, which displays all of the current Readings,...
Measuring with the Gauge MEASURING WITH THE GAUGE Controls Calibrating the Gauge Measurement Probe Usage Troubleshooting General Points on Thickness Gauging A Guide to Sound Velocities Table of Sound Velocities...
Calibration adjusts the Gauge Sound Velocity setting for the material under test. The Cygnus 1 ROV Gauge does not have an on-board Calibration facility – instead Calibration is achieved using the CygLink Remote Display software, which has a range of Calibration options.
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Measuring with the Gauge CALIBRATING THE GAUGE Calibration on a Test Sample If possible : the Gauge should always be calibrated on the actual Material-under-Test, or on a measured test-sample of the same material Calibration by Sound Velocity If there is no test-sample available : the Gauge can be calibrated by setting the value of Sound Velocity directly Calibration by Named Material CygLink provides a list of commonly-used engineering materials –...
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Measuring with the Gauge Calibration by Sound Velocity Velocity Click on the option in the Display box – the Reading display will now show the current Velocity of Sound value Move the slider until the desired Velocity of Sound value is displayed: the Gauge is now Calibrated for this Velocity value.
Measuring with the Gauge MEASUREMENT The Cygnus 1 ROV Gauge is designed to provide accurate, reliable readings on most types of surfaces using the Multiple-echo method described on page 8 Preparing to take Measurements Ensure that the Probe is correctly fitted with a membrane, and with membrane oil correctly applied.
Probes are not freely interchangeable - if you want to use the Gauge with a Probe of a different Frequency : the Gauge must be returned to Cygnus, so that it can be configured to operate with the new Probe...
It may be necessary to add cable-termination at the surface end of the cable See : Data and Power Connection, page 21 If setting-up the Cygnus 1 ROV System for the first time : Connect the system together using the supplied Test-Cable to confirm the Gauge has the correct connections to operate ®...
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Measuring with the Gauge If there is up to three fixed bars plus one flashing bar, but never any reading - this means the Gauge is receiving unrelated echoes from more than one reflector : on heavily corroded areas this is often a problem : try check measurements on an adjacent area of the same material check the Gauge and Probe together on a test block : if there is still no reading the Gauge may require servicing...
- check that the Gauge is still being used with the original Probe If this is not the case the Gauge and Probe should be returned to Cygnus, to be configured to work together Measuring in Air : is there adequate couplant applied to the material being measured,...
Measuring with the Gauge A GUIDE TO SOUND VELOCITIES Table of Sound Velocities Velocities can vary according to the precise grade and processing conditions. This table is included as a guide only. Wherever possible, the Gauge should always be calibrated on the material under test. These Velocities are given in good faith and are believed to be accurate within the limits described above.
Working with Log-Files ABOUT LOG-FILES Managing Datalogging using CygLink CygLink would normally be used to manage Datalogging in this way : Preparation Create new template-files on your PC using CygLink see : Creating Template-Files Using CygLink, page 52 Quick-Logging : there is no need to create a template-file Datalogging Open a template-file to begin a new logging session Or : reopen an existing log-file to continue a logging session...
Working with Log-Files VIEWING LOG-FILES Viewing Log-Files : After Gauge Log-Files have been completed, they may be viewed in CygLink using the View Log-File menu There is a dedicated Viewer for each of the Datalogger file-types If you want to turn the Gauge Log-File into an easy-to-read Report file you can do so now, using the Create Report option from the File Viewer.
Working with Log-Files CREATING A REPORT FILE Creating a Report : Report files can be automatically generated from the CygLink File Viewer, and also during a Remote-Logging session Report files are text-only files, with tab-separated values : they may be viewed from Windows Notepad, or may be loaded into a spreadsheet program for further processing.
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Working with Log-Files This is optional : Enter whichever details in the boxes that you wish to appear in the Report : Only filled-in entries will appear in the Report - blank entries will be ignored either : click on Add to Report to continue All filled-in entries will appear at the top of the Report or : click on Skip to continue There will then be no entries added to the Report...
Working with Log-Files PRINTING FILES USING CYGLINK CygLink has a facility to print all three types of Log-Files – normally only Report Files would be printed : Report files Report files are automatically generated from the CygLink File Viewer, using the Create Report option - see : Viewing Log-Files and Creating a Report File, page 47 These are complete Reports which provide full detail of the data collected in an easy to read form...
Working with Log-Files FILE FORMAT Only files created by CygLink may used for Datalogging CygLink File Extensions CygLink creates files with special file-extensions to ensure no other files are used New Files [Templates] CygLink is used to create new template-files,which are assigned filenames according to the file-type : Single-Record <filename>.SS0...
Creating Template-Files Using CygLink CREATING TEMPLATE-FILES USING CYGLINK About Template-Files Creating a Single-Record File Creating a Multi-Record File Creating a Key-Point File Creating a Grid-Point File...
Creating Template-Files Using CygLink ABOUT TEMPLATE-FILES CygLink offers a facility for creating new template-files : these are empty files used for datalogging CygLink provides four different formats for templates, allowing for various different physical situations where measurments are to be logged : Single-Record : see Creating a Single-Record File, page 54 Multi-Record...
Number of Readings Click in the box, then enter a number between 1 and 2000 Open an existing Single-Record File An existing Single-Record file can be used as a template to create new files :...
8 characters, made up of numbers and letters Number of Records Click in the box, then enter a number between 1 and 9999 Number of Readings Click in the box, then enter a number between 1 and 100...
Creating Template-Files Using CygLink CREATING A KEY-POINT FILE Creating a new Key-Point file can be a lengthy process – the editing process can be stopped and saved by clicking Done, and the file can be reopened later to continue editing...
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In a new file : the box will initially show zero Records added so far Next Record box will initially show Record number 1, as the next Record to be added Both counters will increase each time the button is pressed...
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Enter optional values for the current Key-Point Record, or else leave as default : Number of Readings Optionally : click in the box, enter a number between 1 and 100 This is the least number of Readings which must be taken at this Key-Point Reference Thickness...
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Creating Template-Files Using CygLink To Add or Replace Records within the list Move the scrollbar up or down, or click on any Record within the list : Next Record value will change, and the selected Record will be highlighted Record Values The values for the selected Record will appear in the Edit the Record Values, if desired : Record Values...
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Creating Template-Files Using CygLink To delete the highlighted Record from the list, or to cut and paste a Record : Click on Cut : The highlighted Record will disappear from the list The Paste button will be enabled The Records in the list will be renumbered automatically Total Records count will decrease by one To paste a cut or copied Record :...
Creating Template-Files Using CygLink CREATING A GRID-POINT FILE...
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CygLink will automatically switch to measure in these units when this file is in use Number of Rows Click in the box, then enter a number between 1 and 100 Number of Columns Click in the box, then enter a number between 1 and 100...
Remote-Logging REMOTE-LOGGING Using Remote-Logging Quick-Logging Remote-Logging to Datalogger File-types Logging to a Single-Record file Logging to a Multi-Record file Logging to a Key-Point file Logging to a Grid-Point file...
Remote-Logging USING REMOTE-LOGGING CygLink has a facility for remote-logging of Readings from the Gauge, which are than saved directly to file : Remote Datalogging : Readings can be saved to any of the Datalogger file-types which have been created using CygLink Alternatively : to collect measurements immediately, without the need to first create a template-file, Readings can be saved to a Quick-Logging file, which allows instant logging to a simple incrementing list...
Remote-Logging QUICK-LOGGING Open a Quick-Logging file : Select Remote-Logging → Open File for Quick-Logging… option on the main window menu-bar. Open File for Quick-Logging dialog window will open : Either : type a new name in the file name box, to open a new Logfile Or : click on an existing name, to reopen an existing Logfile You will be prompted whether to append the new readings to the file : Choose Yes : to leave the file unaffected until a reading is logged, and then new...
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Remote-Logging The quick-logging box appears in the CygLink main window, with the name of the current logfile showing A numbered list of all of the Readings in the current file appears in the box. : each Reading has a Date and Time entry, and also any comment added by the user There is a scroll-bar to allow viewing of the entire list of current readings - new Readings are always added at the end of the list Capture Readings to be saved :...
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Remote-Logging Printing The file currently open can be printed immediately, by clicking on the Print button : a print dialog will pop-up, prompting you to select the required printer : click on Print to print directly CygLink will then return to logging to the current logfile, and further Readings can continue to be added to this file Finishing with Quick-Logging Click on the Close button to end the current session :...
Remote-Logging REMOTE-LOGGING TO DATALOGGER FILES With a Gauge connected to the PC, Readings can be logged directly to any of the Datalogger file-types which are created using CygLink : Logging to a Single-Record File, page 69 Logging to a Multi-Record File, page 71 Logging to a Key-Point File, page 72 Logging to a Grid-Point File, page 74 The logging session is managed the same way in all cases :...
Remote-Logging LOGGING TO A SINGLE-RECORD FILE To start a Single-Record logging session : Select Remote-Logging → Open Log-File → Single-Record… option on the main window menu-bar : Single-Record Remote-Logging window will open Open a file for Remote-Logging : Either : click on the Open New button open a new Logfile This allows you to open a new file, using a Template file [with a .ss0 file extension] : Create a New File a file previously created in CygLink from the...
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Remote-Logging Logging Readings to a Single-Record File The next Reading to be logged is the highligh ted Reading in the list, and the number of this Log Reading Reading appears in the box : clic on the Log button to log the currently displayed Reading : the new value will now appear in the list, and will overwrite any existing value he highlighted Reading will now b ecome the next reading, and the number in the...
Remote-Logging LOGGING TO A MULTI-RECORD FILE To start a Multi-Record logging session : Select Remote-Logging → Open Log-File → Multi-Record… option on the main window menu-bar : Multi-Record Remote-Logging window will open Open a file for Remote-Logging : Either : click on the Open New button open a new Logfile This allows you to open a new file, using a Template file [with a .ms0 file extension] : Create a New File a file previously created in CygLink from the...
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Remote-Logging Logging Readings to a Multi-Record File The next Reading to be logged is the highlighted Reading in the list, and the number of this Log Reading Reading appears in the box : click on the Log button to log the currently displayed Reading : the new value will now appear in the list, and will overwrite any existing value the highlighted Reading will now become the next reading, and the number in the Log Reading...
Remote-Logging LOGGING TO A KEY-POINT FILE To start a Key-Point logging session : Select Remote-Logging → Open Log-File → Key-Point… option on the main window menu-bar : Key-Point Remote-Logging window will open Open a file for Remote-Logging : Either : click on the Open New button open a new Logfile This allows you to open a new file, using a Template file [with a .ks0 file extension] : Create a New File a file previously created in CygLink from the...
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Remote-Logging Logging Readings to a Key-Point File The next Reading to be logged is the highlighted Reading in the list, and the number of this Log Reading Reading appears in the box : click on the Log button to log the currently displayed Reading : the new value will now appear in the list, and will overwrite any existing value the highlighted Reading will now become the next reading, and the number in the Log Reading...
Remote-Logging LOGGING TO A GRID-POINT FILE To start a Grid-Point logging session : Select Remote-Logging Open → Log-File → Grid-Point… option on the main window menu-bar : Grid-Point Remote-Logging window will open Open a file for Remote-Logging : Either : click on the Open New button open a new Logfile This allows you to open a new file, using a Template file [with a .gs0 file extension] : Create a New File a file previously created in CygLink from the...
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Remote-Logging Grid-Point file with multiple Readings at each measurement point Grid Position Row and Column sliders to select each measurement grid- Use the point Reading list : shows the current Readings obtained at the selected grid-point Log Reading number : is the next Reading to be logged in the current list Reading Summary shows the current status of the Readings at the selected grid-point...
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Remote-Logging Grid-Point file with single Reading at each measurement point, specified for measurement across Rows Grid Position Row slider to select each Row to measure across : Use the Column list : shows the current Readings obtained at each Column-point in the selected Row Log Reading number : is the Reading to be logged at the next Column-point in the current Row...
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Remote-Logging Grid-Point file with single Reading at each measurement point, specified for measurement up/down Columns Grid Position Column slider to select each Column to measure up/down : Use the list : shows the current Readings obtained at each Row-point in the selected Column Log Reading number : is the Reading to be logged at the next Row-point in the current Column...
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Remote-Logging Logging Readings to a Grid-Point File The next Reading to be logged is the highlighted Reading in the list, and the number of this Log Reading Reading appears in the box : click on the Log button to log the currently displayed Reading : the new value will now appear in the list, and will overwrite any existing value the highlighted Reading will now become the next reading, and the number in the Log Reading...
Care and Servicing CARE OF CYGNUS 1 ROV GAUGE Cleaning the Gauge After each dive, and while the instrument is still assembled, wash the unit in fresh water and allow to dry To maintain the water-tight integrity of the assembly : the Gauge should be...
Please note : the complete Kit should always be returned for Service or Repair, including all Probes and Leads. Cygnus Gauges are renowned for their reliability – very often problems with getting measurements are simply due to the way the Gauge is being used...
: Use one of the following options : 1. Dispose of the complete product (including its cables, plugs, and accessories) in the designated WEEE collection facilities. 2. If you purchase a replacement product, hand the complete old product back to the retailer.
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Care and Servicing Cygnus Instruments has a policy of continual product improvement. We reserve the right to make changes to the product without prior notification to any person or organisation Cygnus Instruments has made every attempt to ensure that the information in this document is accurate and complete.
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