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Claas Manuals
Lawn and Garden Equipment
ROLLANT 240
Operating instructions manual
Claas ROLLANT 240 Operating Instructions Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Operating Instructions
Table of Contents
1 Introduction
2 Contents
3 General Notes
Road Traffic
Ba Rollant 240 - 250 -
To be Observed Especially
Type Plate (Baler)
Machine Serial Number
Safety Precautions
Personal Injury May Result if These Safety Precautions Are Not Followed
Safety Signs
Transporting Baler on a Public Thoroughfare
Recommended Warning Lights
Preparing for Transport
4 Safety Signs
5 Specifications
CLAAS Rollant 240/250/Rollant 250/254/255 RC
Feeder Mechanisms
Wrapping Unit
Wheels
Hydraulic System
Required Tractor Hydraulics
Flow Rate of Hydraulic Oil
Electrical Systems
Weights
CLAAS Rollant 240/250/Rollant 250/254/255 RC
Dimensions of the Round Baler
CLAAS Rollant 240/250/Rollant 250/254/255 RC
Safety Features
6 Description and Function
Transmission of Power
Pick-Up
Crop Guard
Baffle Plate
Roller Crop Guard
Cutting Unit (ROLLANT 250/254/255 RC)
Rotor Backwinding Unit (ROLLANT 240/250/254/255)
Hydraulic Rotor Reverse Device (ROLLANT 254/255 with Control Panel)
Hydraulic Rotor Reverse Device from Tractor (ROLLANT 250/254/255)
Bale Chamber
Wrapping
Bale Discharge Ramp
Bale Transport
Storage of Round Bales
7 Prior to Operation
Check and Observe before Starting Operation
Attach the Baler
Connecting the Universal Drive Shaft to the Baler
Universal Drive Shaft with Taper Lock
Fitting the Drive Shaft with the CC Taper Lock
Jack Stand
Before You Hitch the Baler
Attaching to the Swinging Drawbar with a Safety Nut
Attaching to the Swinging Drawbar with a Counter Nut
Adjusting the Length of the Drawbar Fork Arms
Adjusting the Hitch Eye
Greasing the Hitch Eye
Connecting the Universal Drive Shaft to the Tractor (for Swinging Drawbar Hitching)
Shortening the Propeller Shaft
Attaching to the Jaw-Type Hitch with a Safety Nut (in Germany Only Permitted with Type-Approved Drawbar)
Attaching to the Jaw-Type Hitch with a Counter Nut
Adjusting the Drawbar Fork Arms
Adjusting the Hitch Eye
Set up Ball Head Coupling
Attaching the Universal Drive Shaft to the Tractor (for Top-Fitted Tow Jaw)
Electrical Systems
Control Box
Standard Operation
Control Terminal
Power Supply
Machines with Lighting Equipment
Hydraulic System
Hydraulic System for Standard Machines
Hydraulic System of CLAAS Control Terminal Models
Before Transporting the Baler
Bale Discharge Ramp
Installing the Bale Discharge
Ramp Setting to Signal Bale Ejection
8 Setting up the Baler
Pick-Up
Pick-Up, Transport and Work Positions
Adjusting the Working Height of the Pick-Up (Pick-Up Without Gauge Wheels)
Adjusting the Working Height of the Pick-Up (Pick-Up with Gauge Wheels)
Wheels ............................................................................. 5
Support Wheels
Pick-Up Crop Guard
Short Crop Baffle
Roller Crop Guard
Adjusting the Roller Crop Guard
Adjusting the Roller Crop Guard Where There Are Problems with the Bale Material Feed
Driving the Baler with the Roller Crop Guard
Blockage in the Roller Crop Guard
Cutting Unit (ROLLANT 250/254/255 RC)
Blanking Knives
Installing and Removing the Knives
Locking the Knives
Knife - Blanking Knife Holder (Option)
Hydraulic Baling Pressure Preadjustment
Adjusting the Baling Pressure with a Pivoting Segment
Spring Tension Adjustment
Safety Lock for the Tailgate
Ladder
(For Baling with Net Wrapping)
Wrapping
Net Wrapping
Inserting the Net
ROLLANT 240/250 with Twine and Net Wrapping (Standard)
ROLLANT 254/255 with Twine and Net Wrapping (Standard)
ROLLANT 254/255 with Twine and Net Wrapping (High Convenience)
Engaging the Drive for Net Wrapping
Disengaging the Twine Wrapping Drive
V-Belt Drive for Net Wrapping
Setting the Number of Net Wraps
Double Twine Wrapping
Twine Box
Threading the Twine
Threading the Twine ROLLANT 240/250/254/255
With Standard Controls
Threading the Twine ROLLANT 254/255 with CLAAS Control Terminal
Adjusting the Twine Wrap on the Outer Edges of the Bale
Turn in the Twine Deflector
Engaging the Drive for the Twine Wrapping Mechanism
Disengaging the Drive of the Net Wrapping Mechanism
Setting the Number of Twine Wraps
Discharging Bales Without the Bale Discharge Unit
Reel
9 Operation
Balers with Standard Controls (ROLLANT 240/250)
Automatic Twine and Net Wrapping
Manual Net Wrapping
Wrapping Ends
Discharging Bales
Bale Counter
Switch Position with Net Wrapping
Switch Position with Double Twine Wrapping
Manual Override of Automatic Wrapping Operation
Delay Time for Automatic Net Wrapping
Checking the Delay Time
Setting the Delay Time
Activate Manual Net Wrapping
Blockages
Cam-Type Cut-Out Clutch - Universal Drive Shaft (Optional Equipment)
Rotor Reverse, Manual
Rotor Reverse Rotation Device, Hydraulic (from Tractor) (Optional Fitting for ROLLANT 250/254/255 with Rotor and Standard Operation)
Cutting Unit
Engaging the Knives
Disengaging the Knives
Switch Position
Standard Operation Baling (ROLLANT 254/255)
Starting Operation of the Round Baler
Automatic Wrapping
Binding and Ejecting Bales
Laying down the Bales
Bale Counter
Round Baler with Net Wrapping
Round Baler with Twine and Net Wrapping
Round Baler with Twine Wrapping
Manual Overload of the Automatic Wrapping
Triggering Early Wrapping
Delaying the Wrapping Process
Setting the Delay Period to Automatic Net Binding
Cutting Device (ROTO CUT)
Swashing the Knives in
Swashing the Knives out
Adjusting the Volume of the Audible Warning Signal
10 Control Terminal
Baling with the High Convenience Operation (Optional for ROLLANT 254/255)
Control Terminal - Overview
Status Display
Setting the Type of Wrapping
Start Wrapping Cycle Manually
Delay Wrapping Cycle
Pick-Up up / down (Without Floating Position)
Pick-Up in Float Position / up
Engage / Disengage Knives
Rotor Reverse
Open / Close Tailgate
Job Data
Settings
Set Number of Wraps
Call up "User Settings" Submenu
Making User Settings
Setting the Delay Time until the Start of Automatic or Manual Wrapping
Engaging / Disengaging Automatic Tailgate Operation
Manual Override of Automatic Tailgate Operation
Recharge Pressure
Clean Knives
Select Language
Bale Wrapper
Counter
Daily and Overall Counter
Reset Maintenance Display
Reset Daily Counter
Special Counter
Start Special Counter
Correct Bale Count
Reset Job
Fault Display
Error Display in Text Mode
Switch off Warning Signal
Delete Fault
Application Example
11 Claas Communicator
Overview - CLAAS COMMUNICATOR (ROLLANT 254/255 Optional)
Switching on the Claas Communicator
Overview - Claas Communicator
Incremental Encoder and Keys
Incremental Encoder
Softkeys
Navigational Keys for the Menu
Main Menu
Application Menu
Work Functions
Information Window in the Application Menu
Setup Menu
Functions in the Settings Menu
Functions with Set Parameters
Counter Menu
Main Menu
Display Window Current Job
Fault Menu
System Information Menu
Operator Settings
Select Type of Wrapping
Setting the Number of Net Windings
Setting the Twine Length
Setting the Delay between End of Baling and Start of Net Wrapping
Setting the Automatic Opening of the Tailgate
Setting the Recharging of the Baling Pressure in the Hydraulic Cylinder
Knife Cleaning Sequence
Settings in the Counter Menu
Selecting Job Orders
Resetting the Work Record Counter
Resetting the Daily Counter
Resetting the Service Display
Fault Display
Main Menu »Service
Opening the Adjustment Menu
System Information Menu
Image Adjustment Menu
Setting the Contrast
Setting the Brightness
Time and Date Menu
Setting the Time or Date
Memory Management Menu
Administration of the Saved Projects
Reduce Conflicts between the Baler and the Tractor
Language Selection Menu
Setting the Language
Aux. Menu
Pre-Settings
Pick-Up Function
Pick-Up
Activate Cutting Unit
Checking the Position of the Cutting Unit
Standard Machines
Cutting Unit Active
Cutting Unit Deactivated
Recharging the Cylinder Pressure Starting with the First Bale
Process for Activating the Function Starting with
The First Bale
Turn Rotor Back
Baling and Wrapping
Automatic Twine Wrapping
Automatic Net Wrapping
Manual Wrapping - Twine Wrapping and Net Wrapping
Bale Output
Automatic Opening of Tailgate
Opening the Tailgate Manually
Fault in the Bale Chute
States of the Baler
Twine Wrapping Without Recharging the Pressure
Net Wrapping Without Recharging the Pressure
12 Faults and Remedies
Faults, Cause or Remedy
Twine Wrapping
Net Wrapping
13 After Using the Baler
Unhitching the Baler
Wheel Chocks
Parking Support
Control Box
Standard Operation
Control Panel (ROLLANT 254/255 Optional)
Claas Communicator (ROLLANT 254/255 Optional)
Removing the Hydraulic Hoses and Cables
Propeller
Castor Gauge Wheels (ROLLANT 250/245/255)
14 Maintenance
Important Notes on Maintenance
General Notes on Maintenance
Maintenance and Lubricant Tables
Maintenance Table
Lubricants Table
Drive System
Shearing Bolt on Main Drive (Optional for ROLLANT 240/250/254)
Shear Bolt Pick-Up Drive
Angle Drive Gearbox
Adjusting the Tension of the Drive Chains
Tightening the Pick-Up Drive Chain
Adjusting the Chain Tightener
Spring-Loaded Cylinder for Bale-Forming Roller Drive - Tailgate
Spring-Loaded Cylinder for the Bottom Bale-Forming Roller Drive
Adjusting the Spring-Loaded Cylinder for the Front Bale-Forming Roller Drive
Adjustment of Tension Springs
Adjusting the Tension Spring for the Net Roll Tightening Clamp (Adjustment Done Without Net Roll)
Tension Spring
(Adjustment Done Without Net Roll)
Adjusting the Tension Spring for the Net Brake
Adjusting the Pressure Springs for the Pressure Roller
Adjusting the Tightening Device for the Net Knife
Adjusting the Twine Tightener
Adjusting the Twine Knife Control
Lubrication System
Automatic Chain Lubrication
Mechanical Lubrication of the Central Chain
(Rollant 254/255 - Option)
Overview of the Mechanical Lubricating Pump
Making Adjustments to the Mechanical Lubricating Pump
Lubricant
Bearings to be Greased and Main Lubrication Installation (for ROLLANT 254/255 - Optional)
Automatic Central Lubrication of the Bearing
(Rollant 254/255 - Option)
Overview
Adjusting the Flow Rate
Setting the Stop on the Grease Pump
Filling the Grease Container
Cutting Unit
Adjusting the Height of the Cutting Knives (ROLLANT 250/254/255 RC)
ROLLANT 254/255 - from 75400181/74802194
Hydraulic Oil Filter (Machine with Filter System)
Bleed Valve Combination with Pressure Limiting Valve
Equipment
Fire Extinguisher (Rollant 254/255 Optional)
Clean the Rollers (Rollant 254/255)
Tyres
Check Tight Fit of Wheel Nuts
Monitoring Intervals
Procedure
Setting (Locking) the Bearing Clearance
Proposals for Winter Storage
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ROLLANT 240
ROLLANT 250 / 250 ROTO CUT
ROLLANT 254 ROTO CUT
ROLLANT 255 ROTO CUT
Operating
instructions
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This manual is also suitable for:
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