Claas ROLLANT 240 Operating Instructions Manual
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Claas ROLLANT 240 Operating Instructions Manual

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ROLLANT 240
ROLLANT 250 / 250 ROTO CUT
ROLLANT 254 ROTO CUT
ROLLANT 255 ROTO CUT
Operating
instructions

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Summary of Contents for Claas ROLLANT 240

  • Page 1: Operating Instructions

    ROLLANT 240 ROLLANT 250 / 250 ROTO CUT ROLLANT 254 ROTO CUT ROLLANT 255 ROTO CUT Operating instructions...
  • Page 3 Introduction...
  • Page 5 Your CLAAS Service Department 1.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 6 Introduction 1.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 7 Contents...

  • Page 9: Table Of Contents

    Wrapping ................. 6.1.2 problems with the bale material feed ......8.1.5 Bale discharge ramp ............6.1.3 Driving the baler with the roller crop guard ..... 8.1.5 2.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 10: Contents

    Setting the delay time ............9.1.8 Counter ................10.4.1 Activate manual net wrapping .......... 9.1.9 Daily and overall counter ..........10.4.1 Reset maintenance display ........... 10.4.2 2.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 11 Tightening the pick-up drive chain ........ 14.3.4 Administration of the saved projects ......11.5.5 Adjusting the chain tightener ......... 14.3.4 Reduce conflicts between the baler and the tractor ..11.5.6 2.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 12 Procedure: ..............14.8.1 Setting (locking) the bearing clearance ......14.8.1 Proposals for winter storage ..........14.9.1 15. Lubrication plan Lubricants and notes ............15.1.1 16. Index 2.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 13: General Notes

    General notes...

  • Page 15: Road Traffic

    However, the hitched baler is designed to travel at a maximum speed of 40 km/h (25 mph). It is not permissible to exceed that speed. 3.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 16 General notes 3.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 17: To Be Observed Especially

    The right for changes in the course of technical development and errors remains reserved. The terms front, rear, right and left always apply in travel direction. 3.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 18 General notes 3.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 19: Type Plate (Baler)

    D = Permissible total weight (Fig. 1, 2) 800001 Machine serial number The machine serial number is also engraved on the front right of the platform. (Fig. 3) 3.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 20 General notes 3.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 21: Safety Precautions

    Safety precautions...

  • Page 23: Personal Injury May Result If These Safety Precautions Are Not Followed

    • CLAAS Dealer. MAKE SURE all oil or grease is removed from operator’s ladder and platform and other access areas immediately if any is spilled. 4.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 24 Stop, look and listen before entering and remove the starter key. The gear shift public thoroughfare or a highway. lever must be in neutral and the parking brake engaged. 4.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 25: Safety Signs

    • If the Baler hydraulic system is equipped with an accumulator, make sure the accumulator shutoff valve is closed. 4.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 26 OPERATOR’S MANUAL, A NUMBER OF SAFETY SHIELDS AND PANELS WERE REMOVED FOR PHOTOGRAPHIC PURPOSES ONLY. ALL SAFETY SHIELDS AND PANELS MUST BE INSTALLED BEFORE BALING OPERATIONS COMMENCE. 4.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 27: Transporting Baler On A Public Thoroughfare

    Remove all slack except what is needed for turns. Do not make sharp turns when transporting baler. Damage could result if tongue strikes tractor tire. 4.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 28 2.5 tons (2500 kg). The towed baler can be transported without brakesystem, when the approved minimal total weight of tractor is 2.5 tons (2500 kg). 4.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 29: Safety Signs

    Safety signs...
  • Page 31 514 432.2 (1) (Fig. 1, 2, 3, 4) 4.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 32 514 959.0 (3) (Fig. 5, 6, 7, 8) 4.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 33 514 545.1 (4) (Fig. 9, 10, 11, 12, 13) 4.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 34 514 545.1 (4) (Fig. 14, 15, 16) 4.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 35 514 847.2 (5) (Fig. 17, 18) 4.2.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 36 514 848.1 (6) (Fig. 19, 20) 4.2.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 37 514 551.1 (7) (Fig. 21, 22, 23, 24, 25) 4.2.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 38 Rollant 250 / 255 RC Comfort 514 551.1 (7) (Fig. 21, 22, 25) 4.2.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 39 EACH 10 HOURS OF OPERATION FOR THE FIRST 50 HOURS ON NEW MACHINES OR WHEN WHEELS ARE REMOVED AND REPLACED. 514 553.2 514 553.2 (9) (Fig. 29, 30, 31) 4.2.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 40 514 424.2 (12) (Fig. 32, 33) 4.2.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 41 514 958.0 (13) (Fig. 34, 35, 36, 37) 4.2.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 42 514 961.0 (14) (Fig. 38, 39, 40, 41, 42) 4.2.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 43 514 155.1 (15) (Fig. 43, 44) 4.2.13 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 44 515 400.0 (16) (Fig. 45, 46, 47) 4.2.14 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 45 Rollant 240 515 398.0 (18) (Fig. 48, 49, 50, 51, 52) Rollant 250 Rollant 255 4.2.15 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 46 Rollant 240 514 474.0 (88) (Fig. 53, 54, 55, 56) Rollant 250 Rollant 255 4.2.16 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 47 353 078.0 (93) (Fig. 57, 58) 4.2.17 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 48 516 171.0 (95) (Fig. 59, 60) 4.2.18 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 49 514 402.0 (96) (Fig. 61, 62) 4.2.19 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 50 955 917.2 (97) (Fig. 63, 64) 4.2.20 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 51: Specifications

    Specifications...

  • Page 53: Claas Rollant 240/250/Rollant 250/254/255 Rc

    Wheels for pickup 16 x 6.50 - 8 6 PR 2.1 bar (30.5 psi) Tightening torque for castor gauge wheel screws 83,5 Nm (61.4 ft lb) 5.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 54: Wrapping Unit

    Twine Sisal 200 to 330 m/kg (7874 to 12992 inch/pd) Plastic 400 to 750 m/kg (15748 to 29527 inch/pd) Twine box 4 balls of twine 5.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 55: Wheels

    2680 kg (5908 pd) with gauge wheels for pick-up + 40 kg (+88 pd) Permissible maximum weight for CCT model 2970 kg (6548 pd) 5.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 56: Dimensions Of The Round Baler

    15.0/55 - 17 10 PR 2010 mm (79 inch) for 19.0/45 - 17 10 PR 2080 mm (82 inch) for 500/45 - 22.5 8 PR 2080 mm (82 inch) 5.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 57: Safety Features

    Rollant 255 up to machine serial no. 74801818 – 1350 Nm (992.7 ft lb) (at 1000/rpm) - Rollant 254 from machine serial no. 75400036, Rollant 255 from machine serial no. 74801819 5.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 58 Specifications 5.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 59: Description And Function

    Description and function...

  • Page 61: Transmission Of Power

    Cutting unit (ROLLANT 250/254/255 RC) The cutting unit cuts the crop to lengths of approx. 70 mm before it is fed into the bale chamber. 6.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 62: Rotor Backwinding Unit (Rollant 240/250/254/255)

    With net wrapping, »automatic wrapping« or »manual wrapping« operating modes can be chosen. The bale is ejected into the field after the tailgate opens. 6.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 63: Bale Discharge Ramp

    Bales wrapped in netting are particularly well protected. Even very heavy rain will penetrate the bale only to a minor degree. 6.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 64 Description and function 6.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 65: Prior To Operation

    Prior to operation...

  • Page 67: Check And Observe Before Starting Operation

    24. Round baler with net wrapping facility: 14. Secure the propeller shaft guard against travelling Remove the knife protection before starting the by attaching the chains. machine for the first time. 7.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 68 28. Check the oil level in the angular drives. 29. Check the oil level in the chain lubrication tank. 30. Never let roundbaler run without supervision. 7.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 69: Attach The Baler

    Push the universal drive shaft onto the gearbox input shaft. Push the universal drive shaft until the locking pin locks securely into place on the notch on the shaft. (Fig. 2, 3) 7.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 70: Universal Drive Shaft With Taper Lock

    Bring the drawbar to the correct height using the winch (W). After hitching the baler, the jack stand needs to be raised completely using the winch (W). (Fig. 6) 7.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 71: Attaching To The Swinging Drawbar With A Safety Nut

    Danger! Retighten bolts (1 and 2) after the first 10 hours of operation; thereafter check the bolts for tightness after every 50 hours of operation. 7.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 72: Attaching To The Swinging Drawbar With A Counter Nut

    Tighten up the fastening screws (1) after the first 10 hours of operation, and then check they are still fitting tightly after every 50 hours of operation. (Fig. 10, 11) 7.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 73: Adjusting The Hitch Eye

    (Fig. 12, 13) Greasing the hitch eye The sleeve of the hitch eye must be kept permanently greased in order to prevent wear from friction. 7.2.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 74: Connecting The Universal Drive Shaft To The Tractor (For Swinging Drawbar Hitching)

    Danger! Never operate the baler without the universal drive shaft guards (E and S). Safety hazard – risk of injury! (Fig. 14, 17) 7.2.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 75: Shortening The Propeller Shaft

    Grease the propeller shaft once pushed together. Attention! Insufficient grease on the profile pipe will reduce the service life of the propeller shaft. (Fig. 20, 21) 7.2.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 76: Attaching To The Jaw-Type Hitch With A Safety Nut (In Germany Only Permitted With Type-Approved Drawbar)

    Retighten bolts (1 and 2) after the first 10 hours of operation; thereafter check the bolts for tightness after every 50 hours of operation. (Fig. 22, 23) 7.2.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 77: Attaching To The Jaw-Type Hitch With A Counter Nut

    Tighten up the fastening screws (1) after the first 10 hours of operation, and then check they are still fitting tightly after every 50 hours of operation. (Fig. 24, 25) 7.2.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 78: Adjusting The Hitch Eye

    10 hours of operation, and then check they are still fitting tightly after every 50 hours of operation. (Fig. 26, 28) Hitch up the baler and secure it. 7.2.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 79: Attaching The Universal Drive Shaft To The Tractor (For Top-Fitted Tow Jaw)

    Before connecting the universal drive shaft, unhook the chain (K) so that the universal drive shaft can move freely. (Fig. 29, 30) 7.2.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 80 Prior to operation 7.2.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 81: Electrical Systems

    (B) to the tractor within the reach and vision of the driver. Insert the Claas Communicator into the bracket and tighten wing nut. (Fig. 4, 5) 7.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 82: Power Supply

    Machines with lighting equipment Plug the 7-pin connector (7) into the socket provided for this purpose. (Fig. 8) 7.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 83: Hydraulic System

    70 (1015 psi) and a maximum of 130 bar (1885 psi) (ROLLANT 240/250), up to max. 150 bar (2176 psi) (ROLLANT 254/255). 7.4.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 84: Hydraulic System Of Claas Control Terminal Models

    The hydraulic pressure can be set at the pressure control valve from between 70 (1015 psi) and a maximum of 150 bar (2175 psi). 7.4.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 85: Before Transporting The Baler

    5. Raise the pick-up to the maximum height and lock it into position. 6. Place the wheel chocks into the holders provided. 7. Pull off the springs on the roller crop guard (option). 7.5.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 86 Prior to operation 7.5.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 87: Bale Discharge Ramp

    Illustration (3) shows the safety barrier on ROLLANT 254/255. (Fig. 2, 3) Insert bearing (L) from outside into the left and right hand receptacles (B) on the chassis. (Fig. 4) 7.6.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 88 Slide the washer over the pin and secure it with the cotter pin. (Fig. 7) Slide pressure spring (H) over the spring guide. (Fig. 8) 7.6.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 89 Push the washer from both sides onto the ends of the unwinding bow. (Fig. 11) Insert and lock cotter pins (O) on both sides. (Fig. 12) 7.6.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 90 (Fig. 15) Turn the locking nut on the draw bar until the measurement (X) of 20 mm (0.79 inch) is reached. Close the tailgate. (Fig. 16) 7.6.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 91: Ramp Setting To Signal Bale Ejection

    Press on the ramp to check the setting: The acoustic signal must sound when the ramp has reached height (X). If the height is not correct, repeat the setting. (Fig. 17, 18, 19) 7.6.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 92 Prior to operation 7.6.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 93: Setting Up The Baler

    Setting up the baler...

  • Page 95: Pick-Up

    If possible, adjust the height of the gauge wheels so that they do not touch the stubble. 8.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 96: Support Wheels

    The baffle helps to maintain an even crop feed and prevents the windrow rolling in front of the pick-up. (Fig. 5) 8.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 97: Roller Crop Guard

    (C) work as shock absorbers for the roller crop guard. The height of the roller crop guard (A) can be adjusted. The setting depends on the proportions of the swath. (Fig. 8) 8.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 98: Adjusting The Roller Crop Guard

    There is a risk of squashing fingers and hands when pulling the spring (C) off the hook (E). Wear gloves. Keep hands and fingers clear of any crushing points. (Fig. 10) 8.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 99: Adjusting The Roller Crop Guard Where There Are Problems With The Bale Material Feed

    (Fig. 11, 12) Driving the baler with the roller crop guard Before transport, pull off the springs on the roller crop guard. 8.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 100: Blockage In The Roller Crop Guard

    – Set the roller crop guard (A) back to its working position. – Fit on the crop guard (H). (Fig. 8, 13) 8.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 101: Cutting Unit (Rollant 250/254/255 Rc)

    (Fig. 15) Danger! Keep the knife or blanking knife in the holder provided (H). (Fig. 19) 8.1.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 102: Installing And Removing The Knives

    The dismantled knives or blanking knives (B) can be kept in the holder provided (H). The holder (H) is located on the left hand side of the machine on the platform. (Fig. 19) 8.1.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 103: Hydraulic Baling Pressure Preadjustment

    The baling pressure can be set to a minimum of 70 bar (1015 psi) by turning the hand wheel all the way to the left. (Fig. 20, 21) 8.1.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 104: Adjusting The Baling Pressure With A Pivoting Segment

    After the adjustment, tighten the lock nuts (K). L = 75 mm (2.9 inch) for “normal bales” (normal position) L = 140 mm (5.5 inch) for “hard bales” (Fig. 22) 8.1.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 105: Safety Lock For The Tailgate

    Only climb on the round baler when the tractor engine is switched off and the ignition key has been removed. Fold the ladder back up before using the baler. (Fig. 25) 8.1.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 106 Setting up the baler 8.1.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 107: Wrapping

    2. Disengage the spare net roll holder at (E) and swing it towards the front. 3. Push the net roll upwards into the net roll trough. (Fig. 1, 2, 3, 4) 8.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 108 (G). When the knife is in its raised position, the segment must be located on the stop (L) behind the cam roller (R). (Fig. 4) 8.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 109 (F) and the pressure roller (G). Allow the net to jut outwards by about 20 cm. Replace the pressure roller tension rods (T) and tighten them with the lever (H). 8.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 110 (X). Note! When using the machine for the first time, feed the netting through a baffle plate. (Fig. 5, 6) 8.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 111 20 cm (7.9 inch). Replace the pressure roller tension rods (T) and retighten the pressure roller with the lever (H). (Fig. 7, 8) 8.2.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 112: Rollant 240/250 With Twine And Net Wrapping (Standard)

    (G) to net wrapping (N) and vice-versa. (Fig. 9) 8.2.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 113: Rollant 254/255 With Twine And Net Wrapping (Standard)

    In the High Convenience version, the change from twine to net wrapping while compacting bales is executed from the control panel or Claas Communicator. (Fig. 11, 12) 200400 8.2.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 114: Engaging The Drive For Net Wrapping

    For net wrapping place the V-belt (K) on the inner, smaller V-belt pulley, behind the larger V-belt pulley (A). Note! The V-belt brake (D) must be tensed during "net wrapping" operation. (Fig. 15) 8.2.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 115: Setting The Number Of Net Wraps

    (Control Terminal/Claas Communicator) does not correspond to the actual number of wraps. (Fig. 16, 17) Hole Stop Number of position wraps 8.2.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 116: Double Twine Wrapping

    (2). Cut the two ends of the knot to a length (X) of approx. 15 - 20 mm (0.59 - 0.79 inch). (Fig. 19, 20) 8.2.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 117: Threading The Twine Rollant 240/250/254/255

    The ends of the twine must protrude from the twine tubes by about 500 mm (19.7 in) so that they can be entrained by the rotating bale. (Fig. 21, 22, 23) 8.2.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 118: Threading The Twine Rollant 254/255 With Claas Control Terminal

    Wrap the lower twine clockwise once around the roller (R). Now thread the twine through the twine tubes (F). This can be done with the aid of a length of wire. 8.2.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 119: Adjusting The Twine Wrap On The Outer Edges Of The Bale

    Using the spring clip (F), lock the V-belt pulley (C) onto the shaft (W). The net wrapping mechanism must be disengaged when using the twine wrapping mechanism. (Fig. 29) 8.2.13 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 120: Disengaging The Drive Of The Net Wrapping Mechanism

    B) and V-belt (R) onto the V-belt pulley of the shaft (B and C). Note! The V-belt brake (D) must be off during "twine wrapping" operation. (Fig. 31, 32) 8.2.14 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 121: Discharging Bales Without The Bale Discharge Unit

    4. Connect the cable to the limit switch. 5. Perform a function test. The warning system (signal buzzer and control light) must indicate that the tailgate is open. (Fig. 33) 8.2.15 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 122 Setting up the baler 8.2.16 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 123: Reel

    Note! Only tighten the lock nut to the point that the lock can still be twisted. Attach the retainer. (Fig. 2) 8.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 124 For machines with twine binding, position the end stop (B) and fasten with screws (C) and contact washers (E). (Fig. 4) twine- and net wrapping 8.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 125 Tension the tension springs (D) for the oscillating section to dimension (X) 75 mm (2.95 inch). Secure the nut with a locking nut. Attach the protective panels. (Fig. 5) 8.3.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 126 Setting up the baler 8.3.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 127: Operation

    Operation...

  • Page 129: Balers With Standard Controls (Rollant 240/250)

    Possible causes: – the tailgate is open – the ramp is lowered – the lever for twine wrapping is not in the home position. (Fig. 1) 9.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 130: Automatic Twine And Net Wrapping

    (3) and the buzzer sounds. Stop the tractor. The net is fed after the delay time and is taken up by the rotating bale. (Fig. 2) 9.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 131: Manual Net Wrapping

    For net wrapping, the end of the wrapping process is also recognizable when the roll of netting stops or when you hear the cutting of the net by the knife. (Fig. 3) 28268 9.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 132: Discharging Bales

    The next bale may now be made. (Fig. 4) Discharging bales Attention! When working on slopes always discharge 28268 bales in such a way that they cannot roll away. 9.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 133: Bale Counter

    (G). The rotary switch (2) must be in either position (E) or (A) and must not be set to position “0”. (Fig. 6) 28268 9.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 134: Manual Override Of Automatic Wrapping Operation

    Then the baling chamber must be filled further or the wrapping operation must be started prematurely. (Fig. 7) 9.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 135: Delay Time For Automatic Net Wrapping

    If this is the case, possible reasons are listed in the operator's book under section 9.1.1. (Fig. 8) 9.1.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 136: Setting The Delay Time

    The baler will now operate on the new delay time. Note! The light in pushbutton switch (3) only goes on during learn mode and goes out after 10 seconds. (Fig. 10) 9.1.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 137: Activate Manual Net Wrapping

    The baler is now operational and manual wrapping is activated. Set a delay time between 1 and 10 seconds to reactivate automatic net wrapping. (Fig. 11) 9.1.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 138 Operation 9.1.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 139: Blockages

    PTO off again and repeat the procedure. Check the baler for foreign objects and remove them. Switch the knife on the cutting unit back on. (Fig. 1) 9.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 140: Rotor Reverse, Manual

    – danger of injury! 6. Pull lever (H) off shaft (W). 7. Pull back lever (H) into crossmember 8. Close the right-hand side door. (Fig. 2, 3) 9.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 141: Rotor Reverse Rotation Device, Hydraulic (From Tractor) (Optional Fitting For Rollant 250/254/255 With Rotor And Standard Operation)

    8. Engage the PTO and start baling. 9. With ROLLANT 250/254/255 RC, reengage the cutting knives. Lift the pick-up to do this. 9.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 142: Cutting Unit

    Do not set rotary switch (2) to position (0) until the baler is at a complete standstill. E = Knives ON (knives in cutting position) A = Knives OFF (knives disengaged) (Fig. 6) 28044 9.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 143: Standard Operation Baling (Rollant 254/255)

    Roto Cut ON or swash in knives with status indicator (Lamp) Roto Cut OFF or swash out knives with Statusanzeige (Lamp) Trigger manual wrapping Delay automatic wrapping process 9.2.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 144: Starting Operation Of The Round Baler

    When working with thin swaths it is recommended to “oscillate” when driving. (Convey swaths always approx. 15 m (590.6 inch) at the right and left into the baling chamber.) (Fig. 9) 9.2.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 145: Automatic Wrapping

    (Fig. 10) 9.2.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 146: Laying Down The Bales

    The bale counter (Z) shows the number of pressed round bales. This system counts the completely finished bales. Press the reset button (R2) to reset the bale counter to "0". (Fig. 11) 9.2.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 147: Round Baler With Net Wrapping

    If only one twine end is drawn in run the wrapping process to the end and restart it by pressing push button (5). (Fig. 12) 9.2.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 148: Manual Overload Of The Automatic Wrapping

    In this case the baling chamber must be filled further or the wrapping process must be triggered earlier. (Fig. 13) 9.2.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 149: Setting The Delay Period To Automatic Net Binding

    2. Raise the pick-up completely with the tractor hydraulics. The knives are thereby swashed in via the hydraulic cylinders. The pick-up can then be lowered again. 9.2.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 150: Swashing The Knives Out

    2. Use a screwdriver to turn the screw of potentiometer (P). Increasing the volume: turn clockwise. Reducing the volume: turn anti-clockwise. (Fig. 15, 16) Blockages on the baler See sections 9.2.1 - 9.2.3 9.2.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 151: Control Terminal

    Control Terminal...

  • Page 153: Baling With The High Convenience Operation (Optional For Rollant 254/255)

    This chapter describes the key assignments on the Control Terminal and describes the different menus. Attention! All technical descriptions and safety tips for standard operation of the baler remain valid! 10.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 154: Control Terminal - Overview

    Disengage knives (press briefly) Press both keys simultaneously (briefly) to activate the rotor reverse facility. Open tailgate Close tailgate Raise pick-up Lower pick-up (Fig. 1) 10.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 155: Status Display

    Daily / overall counter Special counter Fault display Fault symbols or no fault Example: If the menu “User settings” is open, the menu display “2/3” appears. (Fig. 3) 10.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 156: Setting The Type Of Wrapping

    Pick-up up / down (without floating position) Pick-up up: Hold key depressed, until the desired position is reached. Pick-up down: Hold key depressed, until the desired position is reached. (Fig. 1) 10.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 157: Pick-Up In Float Position / Up

    Note! The reverse rotation device can be operated a maximum of 3 times. Then the machine must rotate forwards again. (Fig. 1) 10.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 158: Open / Close Tailgate

    Close tailgate: press and hold down key until the desired tailgate position has been reached. Note! The tailgate cannot be closed if the ramp is being pushed down. (Fig. 1) 10.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 159: Job Data

    Tailgate open, bale is on the ramp Tailgate closed, machine is in initial position Length = 17 seconds Pressure is automatically recharged 9 times Example: 3, 12 = Stop! (Fig. 3) 10.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 160 7 Maintenance display This symbol appears when maintenance is due. See also: “Resetting the maintenance display”. (Fig. 4, 5) 10.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 161 Twine on left side is missing Twine on right side is missing Netting is missing Fault on switch for twine wrapping Fault on bale ramp System fault (Fig. 4, 5) 10.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 162 Control Terminal 10.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 163: Settings

    Increase target value Decrease target value Net wrapping: press 1 x = ± 0.25 wraps Twine wrapping: press 1 x = ± 2 wraps (Fig. 1, 2) 10.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 164: Call Up "User Settings" Submenu

    Press the submenu key three times: first the functions “Set number of wraps” in submenus 2/1 and 2/2 are displayed, then symbol (9) in submenu 2/3 blinks. (Fig. 3) 10.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 165: Setting The Delay Time Until The Start Of Automatic Or Manual Wrapping

    0.5 second with this key. To reactivate automatic net wrapping, choose a time between 1 and 9.5 seconds with the key (–). (Fig. 4, 5) 10.3.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 166: Engaging / Disengaging Automatic Tailgate Operation

    Press “open tailgate” to open the tailgate. Press “close tailgate” after the bale has been ejected. The automatic mode continues to function. (Fig. 6, 7) 10.3.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 167: Recharge Pressure

    – the box under symbol (12) is marked. Press this key to switch the function “Clean knives” on – the box under symbol (12) is empty. (Fig. 9) 10.3.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 168: Select Language

    Press this key to scroll down the language list. (Fig. 10) Bale wrapper Option (14) "Bale wrapper" is deactivated for Rollant 254 and 255 balers (Fig. 11) 10.3.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 169: Counter

    Operator’s Manual, sections “Maintenance” and “Lubrication chart”. After maintenance, see “Reset maintenance display”. Press (+) to open the “Reset daily counter” menu. (Fig. 1, 2) 10.4.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 170: Reset Maintenance Display

    Release the (+) and (–) keys. The menu “Daily and overall counter” appears. The “Daily counter” is reset to zero following a successful reset. (Fig. 6) 200418 10.4.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 171: Special Counter

    “Special counter” menu. Any faulty bales can be subtracted from the display of the number of bales produced (19). See “Correct bale count”. (Fig. 8) 10.4.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 172: Correct Bale Count

    After a successful reset, all job data (number of bales produced, net or twine length used and elapsed time) are reset to zero. (Fig. 10) 10.4.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 173: Fault Display

    The error text will be displayed in the language selected for the control terminal. See “Language selection”. The following table displays the error text in the selectable languages. (Fig. 1, 2) 10.5.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 174: Switch Off Warning Signal

    When the fault has been rectified, the screen to the left will be displayed. (Fig. 3) Switch off warning signal Press the (+) key 200425 Delete fault Press the (–) key 10.5.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 175: Application Example

    3. Wrapping cycle in progress. (Fig. 3) 200428 4. The length of net / twine selected has been reached, knife is activated. (Fig. 4) 200429 10.6.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 176 8. The wrapping cycle is complete; one bale has been added to the daily counter. The baler has returned to its initial position, work can continue. (Fig. 8) 200433 10.6.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 177: Claas Communicator

    CLAAS COMMUNICATOR...

  • Page 179: Overview - Claas Communicator (Rollant 254/255 Optional)

    Note! The functional points described in the operating instructions may deviate from the functions shown on the CLAAS Communicator screen. 11.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 180: Switching On The Claas Communicator

    The CLAAS COMMUNICATOR has sufficient memory for five machine configurations. Note! Never switch off the CLAAS COMMUNICATOR when working. All control functions will then fail. (Fig. 1) 11.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 181: Overview - Claas Communicator

    2. Incremental encoder 3. Selection switch for the main menus (application menu or service menu) 4. Display 5. Softkeys 6. not used 7. not used (Fig. 2) 11.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 182: Incremental Encoder And Keys

    To jump to the next menu, actuate the softkey next to this symbol. To jump to the previous menu, actuate the softkey next to this symbol. 11.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 183: Main Menu

    3. Counter menu 4. Fault menu 5. System information menu Each menu consists of a display window (2) and personalized functions (1) and (3). (Fig. 4, 5) 11.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 184: Application Menu

    14. Reloading the pressure manually / reloading the pressure automatically starting with the first bale 15. Turn rotor back 16. Fault deletion (Fig. 6, 7, 8) 11.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 185: Information Window In The Application Menu

    4. Automatic opening of tailgate 5. Recharging the baling pressure in the hydraulic cylinder 6. Knife cleaning sequence 7. Symbol for type of wrapping pre-selected (Fig. 11) 11.1.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 186: Counter Menu

    3. Number of bales pressed under the use of blades 4. Length of the twine used 5. Length of the net used 6. Maintenance display 7. Number of operating hours (Fig. 13) 11.1.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 187: Fault Menu

    6. No twine on right hand side (Fig. 14) System information menu This menu is for the display of the PTO speed (1). (Fig. 15) 11.1.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 188 CLAAS COMMUNICATOR 11.1.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 189: Operator Settings

    The standard equipment of the baler is just one wrapping system and it is only configured for the installed system. (Fig. 1, 2) 11.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 190: Setting The Number Of Net Windings

    Press the incremental encoder to confirm the new value: the value is saved. The frame is reduced in size. (Fig. 4) 11.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 191: Setting The Delay Between End Of Baling And Start Of Net Wrapping

    Press the incremental encoder to confirm the new value: the value is saved. The frame is reduced in size. (Fig. 5) 11.2.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 192: Setting The Automatic Opening Of The Tailgate

    The function must therefore be activated again after every activation. Note! When the function »automatic opening of the tailgate« is activated, the symbol (A) will appear in the display. (Fig. 6) 11.2.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 193: Setting The Recharging Of The Baling Pressure In The Hydraulic Cylinder

    To activate the function before the first bale, activate the key »recharging the baling pressure« in the application menu. See chapter »Operation«. 11.2.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 194: Knife Cleaning Sequence

    CLAAS COMMUNICATOR. The frame is reduced in size. The blade cleaning sequence is 0 = deactivated 1 = activated (Fig. 8) 11.2.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 195: Settings In The Counter Menu

    Select the order to be reset as described above, for example order 1. By pressing key (J), all values in window (L) are reset. Only the job number is not reset. (Fig. 9, 10) 11.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 196: Resetting The Daily Counter

    For further information please refer to chapter 14 »Maintenance«. After the maintenance has been carried out, reset the maintenance display (P) to 0 by pressing key (Q). (Fig. 12) 11.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 197: Fault Display

    Rectify fault (Q) according to the instructions in chapter 12 »Faults and remedies«. Press key (R) to delete the symbol in the display. (Fig. 1, 2) 11.4.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 198 The figure 100 below the baler symbol informs that a fault has occurred: e.g., the bale could be blocked on the bale chute etc. (Fig. 1, 3) 11.4.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 199: Main Menu »Service

    Press the selection switch »main menu« (B). The window shown in Fig. 2 will appear. Part (1) appears surrounded by a frame. (Fig. 1, 2) 11.5.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 200: System Information Menu

    (Fig. 3) System information menu Note! In the display, the product name (3) and the current software version number (4) will appear. (Fig. 4) 11.5.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 201: Image Adjustment Menu

    Set the brightness of the display with the keys (L) or (K). Note! The brightness keeps on changing as long as the respective key is held depressed. (Fig. 5) 11.5.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 202: Time And Date Menu

    Press the incremental encoder to confirm. The time is saved in the CLAAS COMMUNICATOR. Set minutes (N), seconds (O), day (S), month (R) and year (P) in the same way. (Fig. 7) 11.5.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 203: Memory Management Menu

    If a deleted project is needed again: switch off the CLAAS COMMUNICATOR and connect it to the machine. The program is transferred to the CLAAS COMMUNICATOR. (Fig. 8) 11.5.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 204: Reduce Conflicts Between The Baler And The Tractor

    Note! This key is only needed very rarely when there are identification problems between the baler and the CLAAS COMMUNICATOR. 11.5.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 205: Language Selection Menu

    – Area unit (6) : metric or imperial – Volume unit (7): metric or imperial or US – Mass unit (8): metric or imperial or tons/pounds (Fig. 9) 11.5.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 206: Aux. Menu

    CLAAS COMMUNICATOR Aux. menu This menu is presently not configured. 11.5.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 207: Pre-Settings

    Lift the pick-up step by step Lower pick-up step by step Lower pick-up to end position; pick-up oscillating: the pick-up adapts to the height differences of the ground. (Fig. 2) 11.6.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 208: Activate Cutting Unit

    – The symbol (H) appears against a black background: Cutting unit active. – The symbol (H) appears against a white background: Cutting unit inactive. (Fig. 3) 11.6.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 209: Checking The Position Of The Cutting Unit

    If the cutting unit is no longer in the correct position, i.e. if the blades are disengaged slightly, the machine automatically swivels the blades to resting position. 11.6.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 210: Recharging The Cylinder Pressure Starting With The First Bale

    Press the key »recharging the baling pressure« (J) at the very start of baling. Note! The symbol (K) appears against a black background. (Fig. 4) 11.6.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 211: Turn Rotor Back

    If you try to eliminate the blockage manually, it may cause serious injuries. – Switch on PTO drive. – Lift pick-up. (Fig. 5) 11.6.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 212: Baling And Wrapping

    Insert the twine that is missing at the end of the baling process into the twine insertion tube again. Start manual wrapping with key (N). The wrapping process is carried out normally. (Fig. 6) 11.6.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 213: Automatic Net Wrapping

    (Fig. 7) 11.6.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 214: Manual Wrapping - Twine Wrapping And Net Wrapping

    During twine wrapping, the end of the wrapping process can be recognized by the standstill and the alignment of the twine insertion tubes. (Fig. 8) 11.6.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 215: Bale Output

    Press key (S) once to open the tailgate completely. Press key (S) and keep it pressed to control the opening of the tailgate. (Fig. 9) 11.6.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 216: Fault In The Bale Chute

    In this case, the tailgate cannot be closed. Manual output of bales: Keep the tractor moving until the bale falls onto the bale chute automatically and the symbol disappears from the display. 11.6.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 217: States Of The Baler

    Wrapping finished: Open the tailgate and output the bale Opening of the tailgate Closing of the tailgate Final state Back to initial state (Fig. 11) 11.6.11 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 218 That means that the baling pressure in the hydraulic cylinder is recharged every 17.5 seconds. This procedure is stopped as soon as the bale is finished. (Fig. 12) 11.6.12 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 219: Net Wrapping Without Recharging The Pressure

    Wrapping finished: Open the tailgate and output the bale Opening of the tailgate Closing of the tailgate Final state Back to initial state (Fig. 13) 11.6.13 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 220 That means that the baling pressure in the hydraulic cylinder is recharged every 17.5 seconds. This procedure is stopped as soon as the bale is finished. (Fig. 14) 11.6.14 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 221: Faults And Remedies

    Faults and remedies...

  • Page 223: Faults, Cause Or Remedy

    3. The twine end is too short; pull out some more. Binding twine is fed into the compacting chamber 1. Tilt the twine deflector. and winds around the steel roller. 12.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 224: Net Wrapping

    4. Knife trip quadrant or operating linkage jammed. 5. Check spring tension on the steel pressure roller. 6. Dust the rubber roller with talcum powder. 12.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 225 Avoid pushing the bale over the ground. 2. Check bale discharge ramp for damage. Remedy the trouble, remove any burrs. 3. Remove possibly existing burrs from rollers. 12.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 226 3. Block MPS with stops (838789.0 only for twine wrapping or 845037.0 only for net wrapping or twine/net wrapping available as spare part) in top position. 12.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 227: After Using The Baler

    After using the baler...

  • Page 229: Unhitching The Baler

    Once the parking castors are under load, the baler must not be moved. Otherwise the castors could be damaged. To shunt the baler, set the parking castors up. (Fig. 2, 3) 13.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 230: Control Box

    When cleaning the baler with steam jets or high pressure jets, always remove the control box or panel beforehand. (Fig. 6) 13.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 231: Claas Communicator (Rollant 254/255 Optional)

    Propeller Pull the propeller shaft off the tractor. For counterweight hitches, place the propeller shaft onto the supports (S) provided for the purpose. (Fig. 9) 13.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 232: Castor Gauge Wheels (Rollant 250/245/255)

    Insert the support arm (A) into the pipe on the tailgate. (Fig. 11) Insert and secure the bolt (C). Secure the lug (B) with the tension spring (D). (Fig. 12) 13.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 233: Maintenance

    Maintenance...

  • Page 235: Important Notes On Maintenance

    Whenever assembling wheels retighten wheel nuts or bolts after the first 10 operating hours, then check for tightness every 50 operating hours. Tightening torques see Technical Data. 14.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 236 Catch running-out hydraulic oil and dispose of environmentally together with the used oil filter. Repairs in the hydraulic system must only be performed by CLAAS expert workshops. 14.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 237 Spare parts must at least meet the technical requirements specified by the equipment manufacturer. This is guaranteed e.g. when using original spare parts. 14.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 238 4. Always fasten the ground clamp of the welding unit in the immediate vicinity of the welding location. Bolts Check all bolts for tightness, retighten if necessary. 14.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 239: Maintenance And Lubricant Tables

    Clean dirt and pieces of straw from the baler, especially the wrapping units _________________________________ Parts to be greased – see “Lubrication Plan” Clean the rollers (Rollant 255)______________________________________________________________ _________________ 14.7.1 Cleaning roller openings __________________________________________________________________ 14.2.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 240: Lubricants Table

    “CLAAS Rollenkettenöl Bio HEES 46” The lubricants listed hereunder are also available from the spare parts sales department of CLAAS. 14.2.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 241: Drive System

    The pick-up and the cross augers are protected by a shear bolt (U). If the shear bolt breaks, use a bolt of equal quality (see “Specifications”). (Fig. 2) 14.3.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 242: Angle Drive Gearbox

    Unscrew and remove bleeder (E). Fill gearbox with gear oil. Screw on the bleeder (E). (Fig. 3, 4, 5, 6) 14.3.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 243: Adjusting The Tension Of The Drive Chains

    2% of the center distance between the shafts. Example: center distance between shafts is 500 mm (19.67 inch) x 2% = 10 mm (0.39 inch) 14.3.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 244: Tightening The Pick-Up Drive Chain

    (R) so that the loaded length of spring (X) is 290 mm (11.42 inch) with the lock nut tightened. Note! Check the chain tightener every 50 hours. (Fig. 11) 14.3.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 245: Spring-Loaded Cylinder For Bale-Forming Roller Drive - Tailgate

    After loosening lock nut (K), adjust the guide tube (R) so that the length of the loaded spring (X) is 140 mm (5.51 inch) after the lock nut has been tightened. (Fig. 15) 14.3.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 246: Adjustment Of Tension Springs

    (13.58 inch). (Fig. 17) Tension spring (F) (Adjustment done without net roll) Tighten spring (F) until the length (X) is 250 mm (9.84 inch). (Fig. 18) 14.3.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 247: Adjusting The Tension Spring For The Net Brake

    (H) drops readily behind the metering spindle (R) with a clearance of at least 5 mm (0.20 inch). (Fig. 21, 22) 14.3.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 248: Adjusting The Twine Tightener

    (S) must be slightly taut. Note! The High Convenience version is adjusted in the same way. Adjust the angle lever (W). (Fig. 24, 25, 26) 14.3.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 249: Lubrication System

    Clean the tank from outside and unscrew cap (K). Fill lubricant into tank (T or D) and screw the cap back (Fig. 1, 2, 3) 14.4.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 250: Mechanical Lubrication Of The Central Chain

    – Use a screwdriver (arrow) to set the adjusting screw (K) on the mechanical lubricating pump (L) to match the desired oil flow rate. (Fig. 5, 6, 7, 8) 14.4.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 251: Lubricant

    For balers without a main lubrication installation that have bearings needing to be greased, every bearing has to be greased by hand. (Fig. 9) 14.4.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 252: Automatic Central Lubrication Of The Bearing

    – Turn the knurl (B) to the left in order to reduce the flow rate of grease when the tailgate is closed. – Close the left-hand side flap. (Fig. 11) 14.4.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 253: Setting The Stop On The Grease Pump

    (M) on the grease pump. – Fill the pot by pressing on the manual or automatic grease pump. – Close the left-hand side flap. (Fig. 13, 14) 14.4.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 254 Maintenance 14.4.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 255: Cutting Unit

    19.7 mm (0.78 inch). Attention! In the higher position (H) the blades always protrude above the cutting floor (approx. 22.3 mm/0.88 inch)! 14.5.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 256 (H = upper position, L = lower position). – Retighten the screws (A). Note! Set the height of the cutting unit to the same level on both sides! 14.5.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 257: Hydraulic Oil Filter (Machine With Filter System)

    Screw the bottom section of the housing (C) away from the top section. Note! Figures 3 and 4 are shown with the filter dismantled in order to provide a better illustration. 14.6.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 258: Bleed Valve Combination With Pressure Limiting Valve

    Air shut in the hydraulic system can have a negative effect on the baling pressure. 14.6.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 259: Equipment

    Clean the rollers (Rollant 254/255) Lift up the rubber cover (A) and check the ends of the rollers through the slit (B), and clean if necessary. (Fig. 2) 14.7.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 260 Maintenance 14.7.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 261: Tyres

    – Block the nuts with the safety pin. – Fill dust cap (B) with new and clean grease. – Secure dust cap (B). (Fig. 1, 2) 14.8.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 262 Maintenance 14.8.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 263: Proposals For Winter Storage

    Cavities such as cable ducts should not be washed with water. Water can partly not be removed any more from such cavities and cause the formation of rust. 14.9.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 264 Maintenance 14.9.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 265: Lubrication Plan

    Lubrication plan...

  • Page 267: Lubricants And Notes

    Grease EP« »Arcanol L 135 V« LGEP2 = centrally lubricated = tailgate open Every 10 working hours Every 50 working hours Every 100 working hours 15.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 268 Lubrication plan Lubrication plan 29420 For reel machines 15.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 269 Lubrication plan 15.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 270 Lubrication plan 254/255 240/250 254/255 15.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 271 Lubrication plan 6, 7, 8 254/255 240/250 254/255 15.1.5 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 272 Lubrication plan 9,10 254/255 240/250 15.1.6 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 273 Lubrication plan For reel machines For reel machines 15.1.7 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 274 Lubrication plan 800085 240/250 54/255 15.1.8 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 275 Lubrication plan 800088 15.1.9 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 276 Lubrication plan 15.1.10 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 277 Index...

  • Page 279: Connecting The Universal Drive Shaft To The Baler ............ 7

    9.2.8 Display window current job ........11.1.8 Bale discharge ramp ........6.1.3 7.6.1 Double twine wrapping ..........8.2.10 Bale output ............11.6.9 Drive system ............14.3.1 Bale transport ............6.1.3 16.1.1 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...

  • Page 280: Hydraulic Baling Pressure Preadjustment ........................ 8

    Reset job (zero setting) ..........11.3.1 Locking the knives ............ 8.1.8 Reset maintenance display ........10.4.2 Lubricant .............. 14.4.3 Resetting the daily counter ........11.3.2 16.1.2 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...

  • Page 281: Switch Position With Double Twine Wrapping ..................... 9

    Spring tension adjustment .........8.1.10 Spring-loaded cylinder for bale-forming roller drive – tailgate ..........14.3.5 Spring-loaded cylinder for the bottom bale-forming roller drive ..........14.3.5 Standard operation ........7.3.1 13.1.2 16.1.3 000 299 119 5 - BA ROLLANT 240 - 250 - 254 - 255...
  • Page 282 Index 16.1.4 BA ROLLANT 240 - 250 - 254 - 255 - 000 299 119 5...
  • Page 283 In the course of technical development CLAAS KGaA mbH is permanently active in improving its products. CLAAS reserves the right to make alte- rations which must not necessarily correspond to the illustrations and descriptions in these operating instructions and without incurring the obligation to alter any machines previously delivered.
  • Page 284 CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel. +49 (0)5247 12-0 www.claas.com 000 299 119 5 BA ROLLANT 240 - 250 - 254 - 255 US - 08.06 - 100 - HEL Printed in France...

This manual is also suitable for:

Rollant 250Rollant 250 roto cutRollant 254 roto cutRollant 255 roto cut

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