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Patents This product is covered by one or more of the following U.S. patents: 5,386,500 6,259,962 6,569,373 6,658,314 6,850,334 7,183,335 7,209,797 7,225,045 7,364,686 7,369,915 7,479,510 7,500,846 7,604,768 7,628,857 7,658,976 7,725,209 Stratasys Ltd. http://www.stratasys.com DOC‐34014 Revision C October 2014...
UV Lamps ............................2–5 First Aid for Working with Printing Materials................2–6 Contact with Skin..........................2–6 Contact with Eyes ..........................2–6 Ingestion ............................... 2–6 Inhalation ............................. 2–6 Waste Disposal ........................... 2–7 3 Introducing the Objet24 3D Printing System Work Configurations......................... 3–2 Source Files ............................3–4 STL Files ............................... 3–4 SLC Files............................... 3–4 Printing Materials ..........................3–5 Storage ..............................3–5 Shelf Life............................... 3–5 Exposure to Light..........................
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Objet24 User Guide 5 Using Objet Studio Launching Objet Studio ........................5–3 Windows® 7 Security Warning......................5–3 Objet Studio Interface ......................... 5–4 Ribbon Commands..........................5–6 Objet Studio Commands Menu......................5–8 Model Tree Pane ..........................5–8 Preparing Models for Production....................5–9 OBJDF Files: Overview ........................5–9 Model Files ............................5–9 Placing Objects on the Build Tray ..................... 5–9 Opening Objet Tray Files........................5–13 Quick‐Access Model Commands ....................5–15 Copying and Pasting Objects......................5–16 Selecting Objects ..........................5–17 Surface Finish .............................
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Setting the Printer Connection......................5–59 Off‐line Mode ............................ 5–60 Setting the Remote Printer Connection (Client Mode)..............5–62 Job Manager Commands ......................... 5–62 Configuring User Alerts........................5–65 Printing the Tray ..........................5–66 Additional Server Features......................5–66 6 Operating & Maintaining the Objet24 3D Printer Starting the Objet24 Printer ......................6–2 Loading Model and Support Cartridges ..................6–4 Producing Models..........................6–6 Preparing the Printer .......................... 6–6 Printer Interface Color Key........................ 6–8 Printing Indicators ..........................6–9 Resuming Production After Printing has Stopped ..............6–10 Keeping the Printer in Idle Mode ....................
About This Guide Using This Guide................. 2 For More Information ................. 2 Terms Used in This Guide..............3 1–1 DOC-34014 Rev. C...
About This Guide Using This Guide This user guide provides instructions for installing, operating and maintaining Objet 3D printing systems. It explains how to use features, and provides practical examples to guide you as you use the system. This document is meant to be used with Objet24 3D printers, running software version 25.2, and with Objet Studio software version 9.2. This guide assumes that— • all the hardware, software, and network components of your Objet system are installed, configured, and operating correctly. ® • the operator has a working knowledge of the Windows PC platform. For More Information Visit http://www.stratasys.com/ for more details about Objet printer technology, products and consumables, and for service and support contacts. For other documents that relate to Objet24 3D printing systems, and for this document in other languages, contact your regional Stratasys Customer Support office. If you have any questions about the information presented in this document, or if you have any comments or suggestions for future editions, please send a message to c‐support@stratasys.com. 1–2 DOC-34014 Rev. C...
Objet24 User Guide Terms Used in This Guide build tray In Objet Studio: The surface displayed on the screen that represents the actual build tray in the printer. In the printer: The surface upon which models are produced. cleaning fluid Cleanser for flushing material feed tubes and the printing block, used to completely remove Model and Support material from the system before loading another type of material in the printer and before long‐term shutdown. The cleaning fluid is supplied in standard material cartridges. client/user workstation The workstation on which Objet software is installed, used for preparing build trays for production on Objet printers. (There is no limit to the number of client workstations in the local network.) host/server workstation The workstation that interfaces directly with the Objet printer and is typically positioned next to it. Job Manager™ The part of Objet Studio software that manages production jobs before they are sent to the Objet printer. Model material Material used for building models. Objet Studio™ The software with which users prepare jobs for producing models. OBJTF (Objet Tray Format) The extension of a file that contains all of the information needed for a model‐printing job on Objet 3D printers. An objtf file is used to send a print job to an Objet 3D printer. OBJZF (Objet Z Format) The extension of a compressed “wrapper” file containing all ...
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About This Guide A file type used with Objet software. (These files are bitmaps of individual slices of the object. For more information, see page 3‐4.) A file type used with Objet software. (For more information, see page 3‐4.) Support material Material used for supporting the structure of models during production. 1–4 DOC-34014 Rev. C...
UV screen Cover interlock switch Circuit breaker Figure 2-1: Front and back views of the Objet24 printer If the Objet 3D printing system is not used as specified in this guide, the safety features may not provide adequate protection. 2–2...
Objet24 User Guide Symbols and Warning Labels This following table lists the warning labels located on or in Objet printers. Warning Meaning Location Comments Symbol Hazard On the name plate Read the instructions (general) on the back of the in this document printer. before operating the printer. Hot surface On the print‐head Risk of burns. Do not block. touch this surface after printing. High voltage Near the UV lamp Risk of electric shock. connector. Near the power‐ supply enclosures. Ultraviolet Near the UV lamp. Risk of injury from radiation ultraviolet radiation. Moving parts On top of the ...
Printer Installation and removal of the printer should only be done by qualified Installation service personnel. Connect the printer (and the UPS unit) to the electric outlet using a power cord that is safety‐certified. The electric outlet should be easily accessible, near the printer. Never connect the power plug to an outlet that does not have a ground (earth) wire, and never disconnect the ground. Doing so might expose the operator to serious danger from electric shock. FI: Laite on liitettävä suojakoskettimilla varustettuun pistorasiaan. NO: Apparatet må tilkoples jordet stikkontakt. SE: Apparaten skall anslutas till jordat uttag. Leave a minimum of 20 centimeters between ventilation openings and walls or other objects. Printer The printer should only be operated by persons trained by a Stratasys Operation customer‐support representative. All personnel operating or maintaining the printer should know the location of first aid and emergency equipment and how to use it. Never block access to this equipment. Keep fingers and other body parts clear of the printer cover when closing it. Never attempt to open the printer cover while it is working. Never override the interlock safety switch. If the interlock safety switch ever fails, do not use the printer. Several parts of the printer remain extremely hot even after it has stopped operating. Avoid touching the UV lamp and the print block. UV Radiation The UV lamp used in the printer emits dangerous radiation. If the UV lamp remains on when the printer cover is open, do not stare directly at the UV light. Shut down the printer and call your Stratasys service provider. Printer Service operations should be performed only by qualified personnel ...
Objet24 User Guide Model and Model and support materials are made of chemical substances. Although Support precautions must be taken when handling these materials directly, all Materials model and support materials used by the Objet system are handled in sealed cartridges. Normally, operators of the printer should never be directly exposed to hazardous materials. In the unlikely event of a leak or spill, follow the instructions that are included with the printing‐material cartridge used. Store model and support materials indoors, in a dry area with adequate ventilation, between 16‐27 degrees Celsius (60‐81 degrees Fahrenheit). Never expose them to flames, heat, sparks, or direct sunlight. Keep model and support materials away from areas where food and drink are stored, prepared and consumed. Uncured printing material is considered a hazardous substance, requiring certain precautions when directly handling it. To prevent skin irritation, wear neoprene or nitrile gloves. If there is any chance that model and support materials might splash into the eyes, wear safety goggles. Prolonged direct contact with printing materials can cause an allergic reaction. When handling UV‐cured models that may not be completely cured on the surface, common latex gloves are adequate. To prevent respiratory irritation, ventilate areas where model and support materials are used. The ventilation system should totally replace the air at least four times per hour. Clean up model‐material and support‐material spills with disposable towels or other absorbent, non‐reusable material, such as sawdust or activated charcoal. Rinse the spill area with denatured or isopropyl alcohol (IPA), followed by soap and water. Dispose of the absorbent material in accordance with local regulations. Do not wash contaminated clothing at home; clothing should be professionally laundered. Dispose of contaminated shoes, belts and other leather items in accordance with any applicable regulations. Absorbed printing material may re‐expose the user when these items are worn.
Safety First Aid for Working with Printing Materials In general, try to avoid direct contact with uncured printing material. If skin or eyes come into contact with it, wash the area immediately and thoroughly with water, and follow these first‐aid instructions. The Material Safety Data Sheet (MSDS) that accompanies printing materials contains important safety information. Keep this in an accessible place where these materials are used and stored. Contact with If uncured printing material comes in contact with skin, wash the affected ...
Objet24 User Guide Waste Disposal Fully cured printed models can be disposed of as ordinary office trash. However, special care is required when handling printer waste (uncured printing material). Printing Materials When removing the waste container from the Objet printer, wear neoprene or nitrile gloves. To prevent liquid waste from splashing into the eyes, wear safety goggles. Liquid waste from the Objet printer is classified as hazardous industrial waste. Therefore, printing‐material waste must be packaged and disposed of in a manner that prevents human contact with it and contamination of water sources. Empty model‐material and support‐material cartridges contain residue of their contents. Some leakage of this residue may occur through the broken cartridge seal. Therefore, handle and store empty cartridges with care. Do not attempt to reuse empty cartridges, and do not puncture them. Dispose of used cartridges and waste containers in accordance with local regulations. Discard contaminated clothing, shoes, empty containers, etc., in accordance with any applicable regulations. UV Lamps UV lamps used by the printer to cure printing materials contain a small amount of mercury, and are considered “Universal Waste.” Recycle or discard used lamps in accordance with applicable regulations. Broken lamps: After ventilating the area, use protective gloves and carefully remove spilled mercury with a method that prevents the generation of mercury vapor, such as a syringe, packing tape or paper. Place the broken lamp, mercury and contaminated materials in an air‐tight, non‐metallic container. Dispose of the container in accordance with applicable regulations. 2–7 DOC-34014 Rev. C...
Introducing the Objet24 3D Printing System Work Configurations .................. 2 Source Files....................4 STL Files ......................4 SLC Files ......................4 Printing Materials..................5 Storage ......................5 Shelf Life ......................5 Exposure to Light ................... 5 Safety Considerations ..................6 Disposal ......................6 Work Environment..................6 Workstation Requirements ................ 7 Preparing Files for Use with Objet 3D Printing Systems ...... 8 Converting CAD Files to STL Format ............
Introducing the Objet24 3D Printing System Figure 3-1: The Objet24 3D Printer Work Configurations The Objet 3D printing system can be set up as a single‐station system or as a multi‐station system. When connected to a local computer network, the system can serve multiple users. In such configurations, each user workstation (client) prepares files with Objet Studio software for production. A server (host), typically next to the 3D printer, acts as a job manager that sends production jobs to the printer for production. Figure 3‐2 shows the Objet24 printer set up in a multi‐client configuration. 3–2 DOC-34014 Rev. C...
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Objet24 User Guide Client workstations Printer Printer server workstation Objet printer Figure 3-2: Multi-client network configuration When installing Objet Studio, you choose whether to install it as a client station or as a master station (server or standalone station). Objet Studio arranges the jobs it receives according to their priorities, model‐material type, and other factors. In multi‐workstation configurations, the operator of the server—typically the production administrator—has total control over the jobs sent to the 3D printer, and can prioritize and delete jobs, review job history and reprint a job, and so 3–3 DOC-34014 Rev. C...
Introducing the Objet24 3D Printing System Source Files Objet 3D printing systems produce three‐dimensional models designed with most 3D CAD tools and with other job‐specific 3D applications. Objet systems accept: • STL Files • SLC Files Objet systems feature the capability of producing different types of model files simultaneously. STL Files STL is short for Standard Triangulation Language. This language views any object as a collection of surfaces, and describes each surface of the object as a collection of triangles. For example, a square can be described as two triangles; a cube (six squares) as 12 triangles. Curved surfaces need more triangles to describe them. The higher the tolerance (for smooth surfaces), the more triangles are needed. The result is that high‐quality object descriptions mean very heavy files. Most CAD software can export STL files. The Objet system utilizes these files for building models (rapid prototyping), and also for directly making molds for mass‐producing items. STL files can be ASCII (text) files or binary files. The content of the ASCII file begins with “solid” and ends with “end‐solid” (both lower case). Between these keywords is a list of the triangles that describes the faces of the solid model. Each triangle defines a single normal vector directed away from the solid’s surface, followed by its X‐Y‐Z coordinates. These are expressed as Cartesian coordinates and are floating‐point values. The coordinates of all triangles should be positive and should fall within the volume of the model. SLC Files SLC is short for Stereo‐Lithography Contour. SLC files describe two‐...
Objet24 User Guide Printing Materials Objet printers produce models by jetting thin layers of printing materials on the build tray, until the complete model is formed. Two types of material are used in this process: • Model material—which makes up the finished model • Support material—which fills gaps and spaces in the model during printing, and is removed after printing For up-to-date information about PolyJet printing materials and their properties, go to http://www.stratasys.com/materials/polyjet. Storage Materials used for printing models with Objet printers are made of resins, which are composed of reactive monomers and oligomers. Although printing materials are supplied in sealed, UV‐proof cartridges, care must be taken when storing and handling them. Follow these guidelines to protect operators and the environment, and to ensure optimum results. • To ensure product stability, do not allow these materials to come into contact with metal. Plastics made from monomer‐soluble substances (such as polystyrene or polyvinyl chloride) are not suitable for storing PolyJet printing materials. • When not in use, keep material cartridges tightly sealed to prevent contamination, the effects of exposure to UV radiation, and accidental ...
Introducing the Objet24 3D Printing System Safety Before being cured, resins are hazardous materials. To prevent possible Considerations health hazards, follow these precautions regarding printing materials: • Do not expose to flames, heat or sparks. • Prevent contact with skin and eyes. • Ventilate areas where they are handled. • Keep them separate from food and drink. Cured plastic parts, however, are safe. They can be handled and stored without precautions. You can find more safety information about resins in “Safety Guidelines” on page 2-4, and “First Aid for Working with Printing Materials” on page 2-6.
Objet24 User Guide Workstation Requirements The table below lists the requirements for computer components on workstations running Objet Studio. Important: Make sure that the server workstation is set up with Administrator privileges. Requirement Computer Type Server workstation: Standard desktop PC ® Processor Intel Core™ i3 or better ® ® Operating System Windows 7 or Windows 8, 64-bit 8 GB or more ® Open GL Memory: 1 GB;...
4. In the file format option, choose binary or ASCII. (Both binary and ASCII formats can be used in Objet Studio. However, binary files are smaller, so this option is recommended.) 5. Click or Save After converting the model files, it is recommended that you check them for ® defects in an STL‐repair application (such as Magics™, by Materialise ) before opening them in Objet Studio and producing the model. For more information, search for “CAD to STL” on www.stratasys.com. Converting When converting files to SLC format, it is recommended that you set a layer CAD Files to thickness of 15 microns (0.015 mm). Since SLC files cannot be orientated in SLC Format Objet Studio, it is important that models are properly orientated before being saved as SLC files. Considerations for suitable model orientation are explained in “Model Orientation” on page 5‐20. 3–8 DOC-34014 Rev. C...
Objet24 User Guide Objet Studio Software Objet Studio software for the Objet 3D printing system consists of two main screens: • Tray Settings / Model Settings • Job Manager Tray Settings / Model Settings In the Tray Settings and Model Settings screens, you prepare source files for production in Objet 3D printers. Objet Studio offers you a wide variety of file‐preparation options, but always consists of the following basic procedure: 1. Inserting one or more objects on the build tray 2. Positioning the object(s) on the tray 3. Configuring object and tray parameters 4. Saving the tray configuration as an objtf (Objet Tray Format) file 5. Sending the objtf file to the Objet 3D printer for production Using Objet Studio to perform these tasks is described in detail in chapter 5, “Using Objet Studio.” Job Manager The Job Manager screen is different for client workstations and for the computer connected directly to the Objet 3D printer. • In Objet Studio installed on the directly‐connected computer (server), ...
Installing Objet Software How to Install Software for the Objet 3D Printing System The Objet Studio setup wizard guides you when installing this software. Objet Studio is installed on the printer‐server (“host”) computer, but it can also be installed on remote, “client” computers and on computers used to prepare files for printing models, or for training and demonstration purposes. During installation, you choose to install either the printer‐server (“host”) application or the client application. To install Objet software: 1. Insert the Objet Studio CD into the disk drive. 2. Right‐click the button and select (or use any other method Start Explore for displaying files on the computer). 3. Open the CD‐drive folder and select Setup 4. If you are installing an Objet Studio upgrade, make sure that your printer is compatible with it by checking the list displayed. Figure 4-1:Objet Studio compatibility check 5.
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Objet24 User Guide If you click , the following screen should appear. Figure 4-2: Objet Studio installation wizard—Welcome screen 6. Click to begin installation. Next 7. In the Select Features screen, select the required installation option. Select Objet Studio for a server computer • if you are installing Objet Studio on the server (“host”) computer— the computer directly connected to an Objet printer. • if you are installing Objet Studio on a standalone (off‐line) computer. Select if you are installing Objet Objet Studio for client workstations Studio on a “client” workstation—a remote computer that prepares print jobs and then sends them to a server computer.
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Installing Objet Software 8. In the Select Installation Folder screen, verify the destination folder and click . Next It is recommended that you do not change the default destination folder. Click Disk Space to check the space in the destination folder. Figure 4-4: Objet Studio installation-folder selection 9. In the Confirm Installation screen, click to begin installation. Next 10.
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Objet24 User Guide Installation begins and a progress bar appears, showing the progress of the installation process. Figure 4-6: Installation progress bar When the Objet program installation is complete, the final InstallShield wizard screen appears. Figure 4-7: Final installation screen 11. Restart the computer to complete the software installation. Note: If you installed the software from a CD or DVD, make sure to remove it from the disk drive before restarting the computer.
Installing Objet Software How to Uninstall Objet Studio If there is ever a need to uninstall the Objet Studio software, do not attempt to do so from the Windows Control Panel. (This does not completely remove all software components.) Instead— From the Start menu, select All Programs > Objet Studio > Uninstall Objet Studio. 4–6 DOC-34014 Rev. C...
Using Objet Studio Launching Objet Studio..............2 Windows® 7 Security Warning............3 Objet Studio Interface ................3 Ribbon Commands ................6 Objet Studio Commands Menu ............8 Model Tree Pane ..................8 Preparing Models for Production ............. 9 OBJDF Files: Overview................. 9 Model Files ..................... 9 Placing Objects on the Build Tray............9 Opening Objet Tray Files ..............13 Quick‐Access Model Commands............15 Copying and Pasting Objects ............16 Selecting Objects.................. 17 Surface Finish..................
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Applying Additional Objet Studio Features ......... 45 Dividing Objects.................. 45 Choosing the Support Strength............41 “Hollow”— Filling Models with Support Material ....... 42 Displaying the Cross Section of Objects .......... 48 Saving the Screen Display as an Image File ........50 Exporting and Importing Objet Build Trays ........51 Customizing Objet Studio..............52 Creating a Quick Access Toolbar ............52 Hiding the Ribbon................47 Display Colors ..................48 Keyboard Shortcuts ................56 Setting User Preferences..............57 Professional Mode Features............. 58 Default Settings ................... 59 OpenGL Driver Configuration............
Objet24 User Guide Launching Objet Studio After you install Objet Studio, a launch icon appears on the Windows desktop. Open the application by double‐clicking this icon, or by selecting Objet Studio from the Start menu. ® Windows ® Depending on the User Account Control settings in Windows 7, you Security might see the following warning when opening Objet Studio. Warning Figure 5-1: Security Warning If you click , Objet Studio opens. However, this warning message will appear each time you open the program, unless you change the User Account Control settings. To prevent the warning message from appearing again: 1. Click the link at the bottom of the security warning dialog box ( Change when these notifications appear 2.
Using Objet Studio 4. In the following dialog box, click Figure 5-3: Confirming the change in the User Account Control settings Objet Studio When Objet Studio opens, the Tray Settings screen appears, showing an Interface empty build tray. Objet Studio Help Commands menu Standard Toolbar Quick Access toolbar Active Model tree ribbon pane Manager Figure 5-4: Objet Studio opening screen The Objet Studio interface consists of two main screens: •...
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Objet24 User Guide The ribbon, colors used, and several other interface features can be customized. How to change the appearance of the interface is explained in “Customizing Objet Studio” on page 52. Instructions for using the commands for preparing models for production and sending jobs to the printer, appear later in this chapter. Figure 5-5: Tray Settings ribbon Figure 5-6: Model Settings ribbon 5–5 DOC-34014 Rev. C...
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Using Objet Studio Ribbon The following table lists the Tray Settings and Model Settings ribbon Commands command groups, and shows when they are enabled, and where they appear. Group Purpose When Tray Model enabled Settings Settings Ribbon Ribbon Setting display Always. colors. Selecting Models are on perspective and the build tray. zoom level. Choose to select Models are on a plane. the build tray. Change the Models are on perspective of the build tray. the active pane. Printing material. Undoing or After an redoing actions. action or ...
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Objet24 User Guide Group Purpose When Tray Model enabled Settings Settings Ribbon Ribbon Placing model Always. files on the build tray Pre‐build/build Models are on commands. the build tray. Setting model A model is dimensions. selected. Cutting, A model is copying, pasting selected. and deleting models. Moving, rotating A model is and resizing selected. models. Assigning model A model is finish and ...
Using Objet Studio Objet Studio Clicking the icon in the upper‐left corner opens the Objet Studio Commands Commands menu. This menu displays basic application commands and Menu options. Figure 5-7: Objet Studio Commands menu The Options button opens a dialog box for customizing Objet Studio. Figure 5-8: Options dialog box Model Tree The Model Tree pane lists the objects placed on the build tray. By default, the Pane pane “floats”— that is, you can move it to another position on the screen and resize it. Alternatively, you can fix its position at the left of the application window, and even hide it. 5–8 DOC-34014 Rev. C...
Objet24 User Guide Preparing Models for Production Model preparation involves the following basic steps: 1. Place objects on the build tray. 2. If necessary, manipulate the object’s orientation and position. 3. Select the material and model finish. OBJDF Files: An objdf file describes both the geometry of a single object and the material, Overview and finish required to print it. You can use this file format to save a group of separate objects on the build tray as one unit, together with their relative positions and material. Further explanations of objdf files, and their features, appear throughout this chapter. Model Files To produce models, you open one or more model files in Objet Studio and position objects on the build tray. You can place objects on the build tray in two ways: • by inserting individual stl or slc files. • by pasting objects that you copied to the Windows clipboard. Placing To place an object on the build tray: Objects on the 1.
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Using Objet Studio 3. In the Files of type field, select the file type to display. 4. Select the desired file, and make sure that it appears in the File name field. If the Preview check box is selected, the object is displayed in the dialog box, as shown in figure 5‐9. The Model Settings ribbon is displayed when objects are placed on the build tray. 5. Select any of the following options, as required: • —Millimeters or inches for the object’s units of measure. Units The 3D file contains the objectʹs proportions, but not its units of measure. Therefore, make sure to correctly select either millimeters or when inserting an object. Otherwise, the size of the object inches on the build tray will be either much too large or much too small. To change the measurement units of objects already placed on the tray, see “Measurement Units” on page 26. • —How many copies of this object to place on the Number of copies build tray. • —Automatically orient objects on the build tray Orient Automatically for efficient model building. Note: The Extents values displayed in the Coordinates section of the Insert dialog box, represent the maximum dimensions of the object on each axis.
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Objet24 User Guide 6. Click Insert Objet Studio places the object on the build tray, and in the model tree. Model Tree pane Model Toolbar Figure 5-10: Default screen layout The Model Settings ribbon is displayed when objects are placed on the build tray. If the object is over a certain size, the Loading Placed Elements dialog box appears. Figure 5-11: Loading Placed Elements dialog box You can speed up the opening of large files by changing the Large Files settings—see “Loading Large Files”...
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Using Objet Studio Opening objdf Files Before placing objdf files on the build tray, Objet Studio must extract the component stl files together with information about their relative position and model materials. To do this, Objet Studio creates a folder with the same name as the objdf file, in the same location. Figure 5-12: Insert dialog box (objdf file) 5–12 DOC-34014 Rev. C...
Objet24 User Guide Opening Objet You can open trays that were saved as objtf files. This is useful, for example, Tray Files if you saved a tray after preparing it for printing, and now you want to make changes before printing it. To place an object saved as an Objet Tray File (objtf) file on the build tray: 1. From the File group, click or— From the Objet Studio Commands menu , select Open The Open dialog box is displayed. Figure 5-13: Objet Tray File Open dialog box 2.
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Using Objet Studio STL file loading If there are identically named stl files in more than one location, you need preference to ensure that the correct component stl files are linked to the objtf file. For example, if there are identically named stl files on one drive and on a flash drive (this can occur if you copy the original files to a working folder), you can set the default location from which files are loaded. To set the Load Order: 1. From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options 2. In the Options dialog box, display the Settings tab. Figure 5-14: Options dialog box, Settings tab 3. Under Load Search Order, select an option: • Local —to load files from the location where they were last saved. • —to load files in their original location. Original 4.
Objet24 User Guide Quick-Access You can access common commands for working with objects on the build Model tray with the convenient Model Toolbar and context menus. Commands Model Toolbar Select an object in the tray to display the Model Toolbar that contains icons to perform common tasks. Figure 5-15: Model Toolbar The table below describes the Model Toolbar icons. Icon Description Applies a matte finish to the model. Applies a glossy finish to the model. Opens the Advanced Properties dialog box for setting the Grid Style and the Hollow option. Enables dragging an object (see page 5‐25). Opens the Transform dialog box for changing the object’s position and scale. Toggles the Lock Model Orientation setting. If you right‐click on an object, a pop‐up context menu is displayed from Right-click model menu which you can also select the model finish, change its position and scale, and set the Grid Style and Hollow options. You can also create a Quick Access toolbar with your most commonly used icons grouped together.
Using Objet Studio Copying and If you need to duplicate objects on the build tray, you can insert the same Pasting object from its file more than once. An easier way, however, is to copy and Objects paste the object. You can copy objects from the build tray or the model tree. The objects copied remain in the Windows clipboard until you paste them onto the build tray. You can also copy objects from one tray and paste them onto another, in the same way as you copy text from one document and paste it into another one. However, Objet Studio allows only one tray to be open at a time. For each build tray you need to work with (at the same time), you must open a separate Objet Studio window, by running the application again (from the Windows Start menu). Having multiple Objet Studio windows open can be convenient when you need to manipulate or configure objects before inserting them in your production build tray.
Objet24 User Guide Selecting To manipulate an object on the build tray or assign characteristics to it Objects (building style, for example), you must first select the object. You select an object by clicking it, either on the tray or in the model tree. Its image on the build tray changes color (to light blue, by default) and its name is highlighted in the model tree. You can select multiple objects by drawing a box around them with the mouse cursor, or by pressing the Ctrl or Shift keys while clicking additional objects. Alternatively, select or de‐select objects using the following Edit menu commands: • Select All • Invert Selection • Undo Select object Figure 5-17: Edit menu Surface Finish Models can be printed with a matte or glossy surface finish. To create a matte finish, the printer surrounds models with a thin layer of support material. To set the model finish: 1.
Using Objet Studio Positioning Objects on the Build Tray To produce models efficiently and with the required finish, it is important to carefully position objects on the build tray. Objet Studio supports the automatic positioning of objects. However, you should check to make sure that the objects are orientated optimally for your needs, according to the considerations explained in “Model Orientation” on page 21. Two things that affect the positioning of objects on the build tray are orientation and placement. You can let Objet Studio determine the optimum orientation and position, or you can control them. Automatic By default, Objet Studio automatically orients objects, when placed on the Orientation build tray, for the shortest printing time. (You can later change the orientation manually.) However, you can cancel automatic orientation when placing an object on the build tray. To place an object on the build tray without automatic orientation: In the Insert dialog box, make sure Orient Automatically is not selected. Figure 5-18: Orient Automatically option disabled You can change the default setting, so that automatic orientation is not applied unless you select the Orient Automatically check box each time you place an object on the build tray.
Objet24 User Guide Automatic After placing several objects on the build tray, you can let Objet Studio Placement arrange them before printing. This ensures that the objects are positioned properly, and that they will be printed in the shortest time and with a minimum of material. To automatically arrange objects on the build tray: On the Tray Settings ribbon, click or— From the Tools menu, select Automatic Placement The effects of automatic positioning are shown in the figures below. Figure 5-19: Tray before objects are properly arranged Figure 5-20: Tray arrangement after applying Automatic Placement For best results, arrange the tray with Automatic Placement, on the Tray Settings ribbon, even if you inserted the objects with the Orient Automatically option.
Using Objet Studio Model Orientation The orientation of models on the build tray affects how quickly and efficiently they will be produced by the 3D printer, where and how much support material is used, and whether or not model parts will have a glossy finish. Therefore, you should consider a variety of factors when deciding how to place models on the tray, using the following positioning rules. X-Y-Z Rule This rule considers a modelʹs outer dimensions. Since the print heads move back and forth along the X‐axis, the printing time along this axis is relatively short, compared to printing time along the Y‐axis and Z‐axis. From this point of view, it is advisable to place the objectʹs largest dimension along the X‐axis. Any surfaces that come into contact with support materials become matte. Since models are built up, on the Z‐axis, in 28‐micron layers, it is very time‐consuming to print a tall object. From this point of view, it is advisable to place the objectʹs smallest dimension along the Z‐axis. Since the print heads measure about 2 inches (5 centimeters) on the Y‐axis, models measuring less than this (on the Y‐axis) are printed in one pass. From this point of view, it is advisable to place the objectʹs intermediate dimension along the Y‐axis. Tall-Left Rule This rule considers models where, after being orientated on the build tray according to other considerations, one side is taller than the other. Since the print heads move along the X‐axis from left to right, taller sections on the right require the print heads to scan unnecessarily from the left until reaching them. If, on the other hand, the taller sections are positioned on the left of the tray, the print heads only have to scan the model until printing these sections—once the lower parts have been completed. Therefore, you should position the taller side of the model, when possible, on the left. The following rules are based on the fact that support material is not required on the top of the printed model.
Objet24 User Guide Avoid Support-Material Rule This rule considers models that have large holes or hollows, open on at least one side (like a pipe or a container). It may be advantageous to print a model standing up, so support material does not fill the hollow, even though printing the model lying down would be much faster. Manipulating Objects on the Build Tray Positioning When you use the automatic positioning option to arrange objects on the Objects on the build tray (see “Automatic Orientation” on page 18), the objects are Z-Axis positioned directly on the tray. If you do not insert objects with automatic positioning, they often appear either above or below the tray. In practice, the Objet system prints all models on the build tray on a one- millimeter bed of support material.
Using Objet Studio Valid Object You can ensure that models do not overlap when you position them on the Placement build tray, and that they do not extend beyond the tray. To ensure valid object placement: 1. From the Tools menu, select Constraints Settings Figure 5-22: Constraints Settings dialog box 2. Select to identify— Dynamic check • invalid object placement while placing objects—On Drop selected. • invalid object placement after moving objects—While Drag selected. • objects placed beyond the tray’s boundaries—Outside Tray selected. • objects that overlap—Object Collision selected. Even if you do not use Dynamic Check when placing objects on the build tray, Objet Studio automatically checks if there is a problem with the positioning of objects on the tray before sending it to the printer.
Objet24 User Guide Using a Grid to Displaying a grid on the image of the build tray can be useful when Position positioning objects. To use the grid features, select the following menu Objects options. Menu Option Result Tools > Grid Displays a grid on the build tray. Tools > Snap to grid When moving the object, it aligns with the nearest grid line. Tools > Options > Enables you to change the grid origin Grid (X‐ and Y‐axis meeting point) and appearance. You can review and configure grid settings—and apply them—from the Options dialog box. To view and change grid settings: 1. From the Tools menu, select , and display the Grid tab. Options The current grid settings are displayed. Figure 5-23: Options dialog box, Grid tab 2.
Using Objet Studio Measurement 3D files contain an objectʹs proportions, but not its units of measure. Units Therefore, make sure to correctly select either millimeters or inches when inserting an object. Otherwise, the size of the object on the build tray will be either much too large or much too small. To set the measurement units when inserting an object: In the Insert dialog box, Units field, select or Millimeter Inch Figure 5-24: Units field in the Insert dialog box To change measurement units for a selected object from the Model Settings ribbon: 1.
Objet24 User Guide Setting Model You can change an object’s dimensions by changing its size on the X‐, Y‐, Dimensions and Z‐axes, from the Dimensions group on the Model Settings ribbon. Figure 5-27: Dimensions on the Model Settings ribbon • If Uniform Scale is enabled, changing the object’s dimension on one axis affects the other dimensions, proportionately. • After changing a measurement, press Enter or click in another field in the Dimensions group. Note: You can change the height of the objects on the build tray only if this is allowed by the Objet Studio settings (see “Positioning Objects on the Z-Axis”...
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Using Objet Studio 3. If you click on a corner of the frame, the cursor changes to indicate that the object can be rotated. Figure 5-29: Manually rotating an object 4. Manipulate the object with the arrow keys or with the mouse. You can make precise changes to an object by changing the properties in the Using the Transform Dialog Box Transform dialog box. To access the Transform dialog box (when an object is selected): • Click on the Model Toolbar or on the Model Settings ribbon. • From the right‐click context menu, select Transform • From the Object menu, select Transform Figure 5-30: Transform dialog box To change an object with the Transform dialog box:...
Objet24 User Guide Changing an There are several methods for changing the orientation of objects on the Object’s build tray. Orientation To rotate an object: Select the object and use the Object menu options (see also “Repositioning Objects” on page 25). To re-align an object’s plane: 1. On the Tray Settings or Model Settings ribbon, click or— From the Tools menu, select Plane Alignment > Select Plane 2. Click on part of an object on the build tray. The selected plane is displayed. Alignment toolbar Selected plane Figure 5-31: Aligning by plane 3.
Using Objet Studio To cancel plane selection after re-aligning objects on the build tray: On the Tray Settings or Model Settings ribbon, click or— From the Tools menu, select Plane Alignment > Select Plane To flip an object 180 degrees on any axis: 1. Select the object. 2. From the Object menu, select Flip > Flip X / Flip Y / Flip Z To make precise changes to the object’s orientation on any axis: 1.
Objet24 User Guide Display Options Viewing From the View menu, you can change the way objects are displayed. The Objects default method for displaying models on the build tray is as solid (“shaded”) objects. Figure 5-33: Tray and model displayed in Shaded view The other display options are WireFrame and Points. To display the build tray in WireFrame view: From the View menu, select WireFrame Figure 5-34: Tray and model displayed in WireFrame view To revert to the shaded view: From the View menu, select...
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Using Objet Studio To display objects as boxes, showing their maximum dimensions instead of their shape: From the View menu, select Display Bounding Box Figure 5-35: Model displayed with bounding box To display the area around objects needed for support material (to produce a matte finish): From the View menu, select Display Thickening Box Figure 5-36: Model displayed with thickening box...
Objet24 User Guide Screen Layout Objet Studio automatically adjusts the default screen layout to display the optimum views of the build tray and the model tree. You can view models from different perspectives by changing the screen layout. To change the screen layout: On the View flyout toolbar, select , or Single View 4 Views Figure 5-38: Screen layout icons is the default screen layout. Single View displays perspective, top, front and right views. 4 Views Figure 5-39: Single-view screen layout Figure 5-40: 4-view screen layout 5–31...
Using Objet Studio Tray The default perspective of the build tray is “isometric.” You can change the Perspective perspective of the active window with one of ten options. To change the perspective of the build tray in the active window: 1. On the Tray Settings ribbon, open the Perspective flyout toolbar. Figure 5-41: Perspective flyout toolbar 2. Click the icon that represents the desired perspective. Tray Positioning To view the tray and models from different directions, you can move the tray around the screen and change its display angle. To move the tray in the Objet Studio screen: Press the mouse wheel while moving the mouse.
Objet24 User Guide To manually rotate the tray: Press Alt and press the mouse wheel while moving the mouse. Figure 5-43: Tray after rotating it upside-down Setting Object The color of objects on the build tray can indicate how they are printed. Colors Objet Studio enables you to choose the color display so that you can easily see the material, and surface of objects. To choose how colors are applied on the display: On the Model Settings ribbon, in the Colors group, select one of the options from the flyout toolbar. Color indicates Model material Color indicates Model surface...
Using Objet Studio Loading Large Very large stl files can be slow to load and may be difficult to manipulate Files easily on the build tray. If this is the case, you can display just an image of the object on the build tray without loading the entire file. The stl file itself is not changed, and the complete file is sent to the printer. To display an image of stl files when you place objects on the build tray: 1. From the Tools menu, select , and display the Settings tab. Options Figure 5-45: Options dialog box, Settings tab 2. In the Large Files section, select . Load Partial (reduced) Large File If you need to work with a detailed model that is composed of a large ...
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Objet24 User Guide To use polygon reduction: 1. From the Tools menu, select Options or— From the Objet Studio Commands menu , click Options 2. In the Options dialog box, display the tab. Display Figure 5-48: Options dialog box, Display tab 3. Select Enable Polygon Reduction 4. Select Polygon Reduction (Percent) 5. Enter the percentage of total polygons to display. When you click , the display changes. Apply Note: The setting affects the static display (when the object is not being moved).
Using Objet Studio Object display The display format affects how quickly objects display. For example, if you options select , objects display faster than they do when you select Bounding Box . You can choose display formats for objects when they are Entire Object stationary (static view) and for when you are dragging them (changing view). To select the object display preference while changing view, and in static view: 1. Select to display objects: • With a Bounding Box (see figure 5‐21 on page 33) • With Adaptive Polygon Reduction (changing view only) • With Polygon Reduction (static view only) • Entire Object 2.
Objet24 User Guide Handling Completed Trays After you have properly placed all objects on the build tray, you save the tray as an objtf file, which is sent to the 3D printer for production. But before saving the tray, you can check that there would be no problem producing it. You can also calculate how much material would be consumed during production and how much time this would take. Tray Validation Before sending a job to the printer for production, you should check that the tray is “valid” and can be printed. To validate that the tray can be printed: On the Tray Settings ribbon, in the Build Process group, click or— From the Tools menu, select Placement Validation If the tray is not valid, the color of the problematic models on the tray changes according to a pre‐set code. Figure 5-50: Color code Note: The “Both” color also indicates a problematic stl file.
Using Objet Studio Production Objet Studio enables you to calculate the time and material resources Estimates needed for producing trays before sending them to the printer. The time it takes Objet Studio to perform this calculation depends on the number of objects on the tray and their complexity. Calculating the production estimate for a full tray could take up to 15 minutes, depending on your computer’s specifications. To calculate the time and materials needed for producing the current tray: On the Tray Settings ribbon, in the Build Process group, click While the estimate is being calculated, a progress bar is displayed—on the right side of the status bar (at the bottom of the screen). Cancel Figure 5-52: Estimate progress bar When Objet Studio finishes calculating the production resources, the results are displayed in the Estimated Consumptions group on the Tray Settings ribbon. Figure 5-53: Production resource calculation E-mailing ®...
Objet24 User Guide Printing the When a tray is ready to be printed, it is placed in the Jobs Queue. When the Tray File job reaches the head of the queue, Objet Studio pre‐processes the tray file to create slices, and feeds them to the 3D printer. To send the tray to the print queue: 1. On the Tray Settings ribbon, Build Process group, click If the build tray file has not been saved, the Save As dialog box opens for you to save it now. Objet Studio checks if there is a problem with the positioning of objects on the tray. If so, the affected objects are displayed with special colors (see “Tray Validation” on page 42), and a warning message appears. Figure 5-54: Tray validation warning message To cancel the Build command so you can correct the problem, click To print the models as they are positioned on the tray, click The Job Manager screen opens, so you can monitor the progress of your trays—before, during, and after printing. See “Monitoring and Managing Print Jobs” on page 64. 5–39 DOC-34014 Rev. C...
Using Objet Studio Applying Additional Objet Studio Features Dividing You can use the Split Object feature to produce objects larger than the tray Objects area by dividing the model into separate parts. With this feature, you produce only a specific section of a model. To split an object: 1. Select the object. 2. From the Object menu, select Split 3. In the Split Object dialog box, enter the values to determine how Objet Studio will divide the object. You can divide an object along any of its axes, by entering either exact measurements or the number of parts. Figure 5-55: Split Object dialog box 4. In Save to Folder, enter the folder name. 5. Click The composite parts are saved as new stl files with “Part 1,” “Part 2,” etc., added to the original file name. Note: Before printing the newly created stl files, it is recommended that you check them for defects in an STL-repair application, such as ®...
Objet24 User Guide Choosing the When producing models, support material fills some hollow and empty Support sections (see “Model Orientation” on page 21). Objet Studio allows you to Strength adjust the strength of the structure formed with the support material. This adjustment is useful when producing either large/massive models or small/ delicate models. For most purposes, the default setting provides adequate support strength. To change the strength of the support structure used when printing a model: 1. Select a model on the tray. 2. On the Model Settings ribbon, in the Options group, click or— • On the Model Toolbar, click or— • From the right‐click context menu, select Advanced Properties The Advanced Properties dialog box opens.
Using Objet Studio “Hollow”— Many objects placed on the tray from stl files are “solid.” This means that, Filling Models when printed, the model will be completely filled with model material. with Support Often, especially with large objects, this is unnecessary. Instead, the model Material can be filled with support material, which is less costly. It is also advisable to fill models with support material when preparing them for investment casting, since this material burns off more quickly during the process of making the cast. Objet Studio enables you to print objects on the tray with an outer shell of model material and a center filled with support material. When using this feature, called “Hollow,” the thickness of the shell should be no less than 0.5 millimeters. To use the Hollow feature: 1. Select a model on the tray. or— • On the Model Toolbar, click or— • From the right‐click context menu, select Advanced Properties The Advanced Properties dialog box opens. 2. Select Hollow Figure 5-57: Advanced Properties dialog box 3.
Objet24 User Guide Displaying the The Section feature enables you to view the interior of an object by “slicing” Cross Section it on any axis. You can then manipulate the object to inspect the interior of Objects from different angles. This may be important for deciding on the type of support necessary when producing the model (see “Choosing the Support Strength” on page 41). Displaying an object’s cross section only affects how the tray is displayed on the screen; it does not change the object itself. To display a cross section of the tray: 1. From the Tools menu, select Section The Section dialog box opens. Figure 5-58: Section dialog box 2. Select Enable Clipping 3. Use the slider controls for the X‐, Y‐, and Z‐axes to cut the tray so that you see the cross section you want.
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Using Objet Studio Saving the You can save the image displayed in the active viewing screen as a graphic Screen Display file. as an To save the screen display as an image: Image File 1. Press Ctrl+B or— From the Objet Studio Commands menu , select Save Bitmap The Save Bitmap dialog box opens. Figure 5-61: Save Bitmap dialog box 2. At the top of the dialog box, select the appropriate folder. 3. At the bottom of the dialog box, enter a file name. 4.
Objet24 User Guide Exporting and When you save build trays in Objet Studio, they are saved as objtf files. Importing These files contain instructions to Objet Studio and to Objet printers for Objet Build displaying and producing the stl files used on the tray. To conveniently Trays save all of the files as they are positioned on the build tray, for storing the job, or for transferring it to another location, Objet Studio compresses them into one objzf file. To later use the objzf file, the file must first be expanded in Objet Studio and its component files saved. Note: If you export an objzf file containing a stl file originally saved as read- only, you cannot open (import) this objzf file to the folder where the read-only stl file is saved.
Using Objet Studio Customizing Objet Studio You can customize Objet Studio to suit your particular working needs and preferences. Features that you can customize include: • Creating a quick‐access toolbar for frequently used commands. • Changing the position of the Quick Access toolbar. • Minimizing the ribbon. • Changing the Objet Studio color theme. • Configuring default settings for objects placed on the build tray. Creating a As you work with Objet Studio, you may use certain commands frequently. Quick Access You can create a quick‐access toolbar to make your work easier. Toolbar To create a quick-access toolbar: 1. Above the ribbon tabs, click The Customize Quick Access Toolbar menu opens. Figure 5-62: Customize Quick Access Toolbar menu 2.
Objet24 User Guide 3. To choose from a wider range of commands: • From the Customize Quick Access Toolbar menu (see figure 5‐62 on page 46), select More Commands or— • Right‐click on the Objet Studio Commands icon , or elsewhere on the ribbon, and select Customize Quick Access Toolbar Figure 5-64: Right-click ribbon menu The Options dialog box opens. Figure 5-65: Quick Access Toobar Options dialog box 4. Open the drop‐down list and select either or Popular Commands . ...
Using Objet Studio Display Colors You can customize some of the colors used for displaying Objet Studio screens and for displaying objects on the build tray. To change the colors used in Objet Studio screens: 1. From the Tools menu, select Options Figure 5-66: Display settings 2. In the Appearance tab of the Options dialog box, you can configure the display. • The Mode selection determines how models appear on the build tray. The default method for displaying models on the build tray is as solid (“shaded”) objects. The other options are and WireFrame Points • If Shaded is selected, you can display the model on the tray as a see‐ through object. Figure 5-67: Transparent display •...
Objet24 User Guide Changing Color Objet Studio offers a choice of four background color themes—blue, black, Themes silver and aqua. Figure 5-68: Background color themes To change the color theme: From the Style menu, select one of the options. Keyboard You can define shortcut keys for frequently used commands. Shortcuts To define shortcut keys: 1. Above the ribbon tabs, click The Customize Quick Access Toolbar menu opens. Figure 5-69: Customize Quick Access Toolbar menu 2. Select More Commands The Options dialog box opens (see figure 5‐40 on page 53).
Using Objet Studio 3. Click Customize The Customize Keyboard dialog box appears. Figure 5-70: Customize Keyboard dialog box 4. Select command Categories to display all the commands in that category, for example, all the Model Settings commands. Current shortcut keys are displayed. 5. Enter the shortcut key in the Press new shortcut key field, and click Assign 6. If you want to redefine all shortcut keys, click Reset All Setting User You can change several Objet Studio settings that affect objects placed on Preferences the build tray. To change default settings: From the Objet Studio Commands menu , select User Preferences Figure 5-71: Setting work preferences •...
Objet24 User Guide Professional Mode Features Some advanced features of Objet Studio are only accessible in Professional Mode. To see the current Objet Studio setting: Open the Tools menu. Figure 5-72: Tools menu, showing Professional Mode selected If Professional Mode is selected, advanced features are displayed. To change the Professional Mode setting: 1. From the Tools menu, select Professional Mode The following message is displayed, reminding you that the change will only take effect the next time you open Objet Studio—even though the check mark next to the Professional Mode option appears immediately. Figure 5-73: Configuration-change message 2.
Using Objet Studio Default You can control the default settings of several Objet Studio features from Settings the Advanced tab of the Options dialog box. To display the Options dialog box From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options Figure 5-74: Options dialog box, Advanced tab Automatic By default, when Objet Studio places objects on the build tray, it orients Orientation them optimally, for the shortest printing time. If necessary, you can choose to cancel automatic orientation each time you place an object on the build tray (see “Automatic Orientation” on page 18). In any case, when objects are on the build tray, you can change their orientation manually (see “Model Orientation” on page 21.) To change the default setting so that Automatic Orientation is disabled: In the Advanced section of the Options dialog box, clear the check box.
Objet24 User Guide OpenGL Driver The OpenGL driver displays 3D graphics on your screen. There is normally Configuration no reason to adjust its settings. If you suspect a problem with the way Objet Studio displays objects, you can use the OpenGL Driver Configuration tool to check and configure the driver settings. To access the OpenGL Driver Configuration dialog box: 1. From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options 2. In the Options dialog box, display the Troubleshooting tab. Figure 5-75: Access to OpenGL Driver configuration The Troubleshooting tab is only accessible when Professional Mode is active (see “Professional Mode Features”...
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Using Objet Studio To perform a test of the driver configuration and enter the suggested pixel format ID: 1. Select . Choose Format 2. Click Test Objet Studio returns the recommended pixel format ID. Figure 5-77: Recommended pixel format ID 3. Click . 4. In the OpenGL Driver Configuration dialog box (figure 5‐76), select Pixel and enter this number.
Objet24 User Guide Getting Additional Objet Studio Assistance Objet Studio Help provides on‐screen instructions and information, as you work. To view Objet Studio Help: On the standard toolbar, click and then click Objet Studio Help Figure 5-78: Help options You can also view information on the following subjects: • Troubleshooting opens a list of error messages and their explanations. • Check for Updates checks if you are using the latest Objet Studio version. Objet Studio Version, Material Module and Licensed Features You can view details of the Objet Studio version, the material module ...
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Using Objet Studio Materials Module The Materials Module tab shows details of the material module installed. Figure 5-81: Materials Module tab • Module version If a Materials Module upgrade (patch) was installed, the new Materials Module version is displayed. If no patches were installed, the Module version is the same as the Objet Studio version. • Module date If a Materials Module upgrade (patch) was installed, the date of its creation is displayed. If no patches were installed, the Module date is the date of the Objet Studio version. • Module properties If a Materials Module upgrade (patch) was installed, its description is displayed. If no patches were installed, “Default” is displayed. The Feature License tab shows the Objet Studio features available with your Feature License license. Figure 5-82: Feature License tab Click to expand the details for each feature. • Modes shows the printing modes available. • Materials shows model materials available. 5–56 DOC-34014 Rev.
Objet24 User Guide Monitoring and Managing Print Jobs In the Job Manager screen of Objet Studio, you monitor and manage jobs sent to the printer. There are a few differences between Objet Studio on client workstations and on the computer connected directly to the 3D printer—the server workstation. • Objet Studio installed on a client computer only displays the queue and status for jobs sent to the 3D printer server from that computer, and it allows the user to edit only these jobs. Note: If there are several Objet printers on the local network, client computers can connect to any of them, but only one at a time.
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Using Objet Studio Jobs Queue On the server, the Jobs Queue lists the last 15 jobs sent from client computers. On client workstations, the Jobs Queue lists jobs sent from that computer to the printer server. Information for each of the queued jobs is displayed, including the job status. Status Meaning Waiting Printing of this job has not started. Building Printing of this job is in progress. Stopped Printing of this job was interrupted. Printing can later be continued (Resume) or begun again (Restart). Error Errors occurred during the printing of this job, and it was placed in the Jobs Queue again. Editing This job is now being edited in Objet Studio Spooling The job file is being spooled in the printer. Preprocessing The 3D printer is readying itself for printing: the cover locks, print heads warm up and are put in starting position, UV lamp is turned on, and the build tray level is adjusted. On Schedule The job is scheduled to be printed at a specified time. In addition, the following information is displayed: • Owner—the computer that sent the job • Build Time—the estimated building time for the job • Model Consumption—the amount of model material required to complete the job, and the amount actually used till now •...
Objet24 User Guide Setting the When an Objet 3D printer is installed, the server computer is connected to Printer that printer. Normally, there should be no reason to change this connection. Connection Occasionally, however, you may need to reset the connection, to connect the server to another printer, or to use Objet Studio in off‐line mode (without a printer connection). To set (or change) the printer connection: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. In the Set Printer dialog box, click Connect Figure 5-84: Connecting to a printer (A) 3. Enter the computer name or its IP address, or click to find and Browse select it. Figure 5-85: Connecting to a printer (B) 4.
Using Objet Studio Off-line Mode You can use Objet Studio to prepare trays for printing in off‐line mode, on a remote computer or when the printer connection is not available. You also use off‐line mode to prepare trays for printing with other printers. In this case, if Objet Studio is currently connected to a printer, you must change to off‐line mode by removing this connection. To disconnect Objet Studio from the printer: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. In the Set Printer dialog box, click (see figure 5‐84). Connect Figure 5-86: Disconnecting Objet Studio from a printer (A) 3. In the Printer Connection dialog box, delete the computer name/IP address. Figure 5-87: Disconnecting Objet Studio from a printer (B) 4.
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Objet24 User Guide 6. In the pop‐up message, confirm that you want to work in off‐line mode by clicking Figure 5-88: Off-line message When Objet Studio is in off‐line mode, you can configure it for preparing print jobs for different printers. To change the Objet Studio off-line configuration: 1. In the Set Printer dialog box, select a printer type. Figure 5-89: Off-line printer selection 2. Click (not “Connect”). 5–61 DOC-34014 Rev. C...
Using Objet Studio Setting the When you open Objet Studio for the first time in a client installation, you Remote Printer are prompted to connect to an Objet server computer that sends jobs to a 3D Connection printer. To do this, the server computer must be operating and connected to (Client Mode) the local network. To set (or change) the connection to the server-computer: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. Enter the name of the server computer or its IP address, or click Browse to find and select it. 3. Click Figure 5-90: Printer Server Connection dialog box Job Manager The Job Manager ribbon has three icon groups: Commands •...
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Objet24 User Guide The following operations are available on the Job Manager ribbon: Group Icon Purpose 3D Client: Sets the server connection. See “Setting the Remote Printer Printer Connection (Client Mode)” on page 71. Server: Sets the printer connection. See “Setting the Printer Connection” on page 67. Configures options for printer alerts. See “Configuring User Alerts” on page 74. Queue Server: Moves a job to the head of the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 65. Server: Moves a job to a higher position in the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 65. Server: Moves a job to the bottom of the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 65. Server: Moves a job to a lower position in the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 65. Server: • For a job in the —Prints it again (from the Jobs Queue beginning). ...
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Using Objet Studio In addition to using ribbon command icons, you can use commands on context (pop‐up) toolbars and from the Job menu on the standard toolbar. Restart Delete Stop Resume Edit Schedule Export packed job Figure 5-92: Icons on pop-up toolbar (server) Delete Edit Figure 5-93: Icons on pop-up toolbar (client workstation) Note: Most icons and menu commands are only enabled when a job is selected. When you position the cursor over an item, a tooltip displays the name of the command.
Objet24 User Guide Configuring Objet Studio can alert you (and others) to the status of jobs sent to the server User Alerts for printing. This is especially useful during long printing jobs, when the operator is away from the printer. The following events can be reported: • The level of model or support material is low. • The job was interrupted. • The job was completed successfully. To send e‐mail and SMS alerts, make sure that e‐mail software supporting MAPI is installed on the server computer. To send SMS alerts, the cellular phone service must support the transmission of e‐mail messages by SMS. Only the subject line of the e‐mail message is transmitted by SMS. To configure Objet Studio to send notifications and alerts: 1. On the Job Manager ribbon, in the 3D Printer group, click Figure 5-95: Notifications dialog box (server) Figure 5-96: Notifications dialog box (client workstation) 2.
Using Objet Studio 3. Click Details Figure 5-97: Event selection for alerts 4. In the Reports Events dialog box, select the alert events and click 5. In the Notifications dialog box, click Printing the If there is a job in the Jobs Queue, it is sent automatically to the Objet Tray printer—as long as it is on, there is a connection to the printer, and the printer is on line. Chapter 6 describes starting and operating the printer. Additional Objet Studio on the printer server includes the following additional Server features: Features • Extended Tray Preview • Editing Jobs • Restarting Jobs • Resuming Jobs • Scheduling Jobs • Exporting Jobs (objzf) • Modifying the Job Manager Screen These features are described on the following pages.
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Objet24 User Guide Extended Tray Preview In this window, you can view the tray from different angles and magnifications without leaving the Job Manager screen. In addition to displaying the selected job in the Tray Preview pane, you can open an enlarged build tray window. To display the build tray window: 1. Select a job in the Jobs Queue or the History list. 2. Click the Tray Preview pane. Figure 5-98: Job Preview • To change the tray magnification, turn the mouse wheel. • To view the tray from a different perspective, click the relevant icon. • To resize the window, drag its edge or corners. If there are several objects on the build tray, you can exclude one or more from being printed, without actually deleting the object from the tray file. To prevent the printing of an object on the build tray: 1.
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Using Objet Studio To display printing progress in the Tray Preview pane: From the Job menu, select Show 3dProgress This option uses additional system resources. Editing Jobs You can open jobs in the Jobs Queue for editing. To edit a job: 1. Select the job. 2. Click the Edit icon The Tray Settings screen opens, displaying the build tray. The status of the job in the Job Manager screen changes to “Editing.” 3. Edit the job. 4. On the Tray Settings ribbon, click The status of the job in the Job Manager screen changes back to “Waiting.” Restarting Jobs ...
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Objet24 User Guide Scheduling Jobs You can schedule jobs to be printed at a future time. For example, you can configure Objet Studio to start long printing jobs in the late evening and early morning hours. To schedule a job: 1. Select a job in the Jobs Queue, and click on the pop‐up toolbar. 2. In the Scheduler dialog box, set the Start Date and Start Time for the job. Click on the Start Date arrow to open a calendar. Figure 5-100: Scheduler with calendar displayed 3. Click Exporting Jobs (objzf) You can save print jobs as compressed files. For an explanation of objzf files, see “Exporting and Importing Objet Build Trays” on page 51.
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Operating & Maintaining the Objet24 3D Printer Starting the Objet24 Printer ............... 2 Loading Model and Support Cartridges.......... 3 Producing Models ................5 Preparing the Printer ................6 Printer Interface Color Key..............8 Printing Indicators ................9 Resuming Production After Printing has Stopped....... 10 Keeping the Printer in Idle Mode ........... 12 Shutting Down the Printer............... 13 Shutdown Wizard ................13 Material Flush/Fill Wizard..............15 Maintaining the Printer ..............17 Routine Maintenance Schedule............17 Cleaning the Print Heads and the Roller .........
Operating & Maintaining the Objet24 3D Printer Printer cover Printing-materials & waste compartment Printer stand Figure 6-1: The Objet24 3D Printer Starting the Objet24 Printer CAUTION! Do not attempt to operate the Objet printer before being trained by a Stratasys customer-support representative.
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A HASP plug containing a valid product activation key is required on the printer computer. This is installed at the factory or during printer upgrade. If the application does not open and a HASP message appears, contact your dealer or Stratasys Customer Support. The Objet printer interface screen opens (see figure 6‐3). All monitoring and controlling of the printer is done from this interface.
Operating & Maintaining the Objet24 3D Printer Loading Model and Support Cartridges Objet24 printers use two cartridges of Model material and two cartridges of Support material, each weighing one kilogram when full. A graphical representation of the cartridges loaded and their current weight appears in the printer interface (see figure 6‐3). Note: The printer-control interface displays the type and weight of the material cartridges loaded only if the materials drawer is closed. The printer uses RFID technology to automatically identify cartridges of printing material.
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Objet24 User Guide Tips about loading and replacing material cartridges: It recommended that you always have two material cartridges loaded in the printer. When the weight of the material in one cartridge drops below 100 grams, the printer pumps material from both cartridges until one is empty.
Operating & Maintaining the Objet24 3D Printer Producing Models The Objet24 printer produces models by printing tray files prepared in the Objet Studio application and sent to the printer from there. For information about preparing model files for printing, see “Using Objet Studio” in this user guide or Objet Studio Help. The Objet24 printer is capable of printing models with the following maximum dimensions: With glossy finish— X‐axis: 234.00 mm (9.21 inches) Y‐axis: 192.00 mm (7.55 inches) Z‐axis: 148.60 mm (5.85 inches) With matte finish— X‐axis: 233.00 mm (9.17 inches) Y‐axis: 191.00 mm (7.52 inches) Z‐axis: 148.30 mm (5.83 inches) Preparing the Printer Before beginning to produce models, it is recommended that you check the current printing quality of the print heads by performing a pattern test (see “Pattern Test”...
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Objet24 User Guide In the printer interface, the printer mode changes from Idle to Pre‐print, as the printer’s components prepare themselves for production: • The print block is heated. • If more than 48 hours have passed since the last print job, the printing materials in the print heads are flushed and replaced, to ensure quality printing. (This step adds 7 to 14 minutes to the Pre‐print cycle, and it is displayed in the printer interface.) Figure 6-5: ReInitiate process during the Pre-Print cycle • The UV lamp is powered and it warms up. When printing begins, Objet Studio sends seven slices to the printer. This is the standard buffer between Objet Studio and the printer. As each slice is printed, another slice is sent to the printer. Depending on the size of the model(s) to be produced, printing can take between several hours to several days. As long as there is enough Model and Support material in the supply cartridges, printing proceeds automatically until the job is finished. During printing, the server computer must remain on and it must communicate with the Objet printer.
Operating & Maintaining the Objet24 3D Printer You can monitor printer status indicators by switching the printer interface display. To do this, click the display toggle button in the printer interface screen. Block temp. System behind vacuum level print heads Temp. of Support head UV lamp state Waste weight Temp. of Chamber temp. Model head Block temp. Model/Support in front of material in print-...
Objet24 User Guide Printing The printer interface screen changes when you send a print job from Objet Indicators Studio to the printer, and the printer is on line (see figure 6‐8): • The mode changes from Pre‐print to Printing. • The specific activity being performed is shown in the “current activity” field. • Current job‐printing information is displayed. • The printing progress bar is displayed. • The Stop button is enabled. Printer mode Current Activity Job information Job information Progress bar Stop button Alternating pumping Almost empty Figure 6-8: Printer interface during printing During printer operation, the following window may occasionally appear.
Operating & Maintaining the Objet24 3D Printer Resuming Production After Printing has Stopped If the printing process is interrupted, Objet Studio stops sending slices to the printer. This can happen, for example, if the printing material runs out in the middle of a print job, and you don’t replace the empty cartridge immediately. After the printer changes to Standby or Idle mode, you need to resume printing from the Job Manager screen of Objet Studio. After printing stops, the printer goes into Standby mode, when heating of print heads is reduced. About 20 minutes later, the printer goes into Idle mode, when heating of print heads is stopped.
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Objet24 User Guide You cannot continue printing the model if: • The number of the last slice printed does not appear in the printer interface, even if the server computer displays the Continue from Slice confirmation dialog box. • There was a relatively long interruption in printing, even if the “last slice” and “continue from slice” indicators are correct. The part of the model already printed may deform or shrink, and there might be a visible difference between it and the newly printed part. The effects of a printing stoppage on a model depend on the model size and structure, Model material used, ambient temperature and the length of the stoppage. If you cannot continue printing: 1. Cancel the print job in the Job Manager screen. 2. Remove the partially printed model from the build tray. 3. Restart the job from the Job Manager screen (in Objet Studio). You can stop printing from either the printer interface or from the Job Manager screen of Objet Studio.
Operating & Maintaining the Objet24 3D Printer Keeping the Printer in Idle Mode Between printing jobs, the Objet24 printer can be kept on for up to one week. If the printer will not be used for more than a week, use the Shutdown wizard to automatically perform the procedures that must be done before turning off the printer (see “Shutting Down the Printer,” below). When the printer stops producing models, the printer software automatically reduces the temperature of the print heads as follows: Time after printing Mode Change in heating of print heads 15 minutes first Standby 1 none next 5 minutes Standby 2 heating reduced (to room temp.) 20 minutes...
Objet24 User Guide Shutting Down the Printer You only need to shut down the Objet printer if it will not be used for a week or more. Otherwise, the printer can remain on, in Idle mode. The Shutdown process flushes printing materials from printer components. To avoid flushing out valuable material, make sure to print models at least once a week. Many printer operators use this opportunity to print customer samples or test models.
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Operating & Maintaining the Objet24 3D Printer The options in the following screens are enabled only if you selected Run wizard manually in the opening wizard screen. 4. In the next screen, indicate whether or not the tray is empty and click Next Figure 6-13: Tray status screen The shutdown procedure begins. Figure 6-14: Shutdown progress screen The shutdown procedure may take up to 10 minutes while the following tasks are performed: a. The print block returns to its starting point on all axes. b. The print heads are heated. c. The print heads are cleared of any remaining material. 6–14 DOC-34014 Rev. C...
Objet24 User Guide After these tasks are completed, the final wizard screen appears, in which you choose whether or not to shut down the computer in the Objet printer at this time. Figure 6-15: Computer Shutdown confirmation screen 5. When completely shutting down the Objet printer and turning the power off, select and click Next 6. After the printer computer shuts down, turn off the main power switch at the back of the printer (see figure 6‐2 on page 2). Material Using the Material Flush/Fill wizard before and after an extended period of Flush/Fill inactivity (more than one week) ensures proper printer maintenance and Wizard quality printing. Each time you run the wizard, you select one of the following processes: • draining printing materials and flushing the system with cleaning fluid Use this process to prepare the printer for a shutdown of more than one week. This process takes about 60 minutes, and requires four (4) cleaning‐fluid cartridges in the materials drawer. • filling the system with fresh printing materials Use this process to restore the printer to working condition. This process takes about 30 minutes, and requires two (2) cartridges of Model material and two (2) cartridges of Support material in the materials drawer.
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Operating & Maintaining the Objet24 3D Printer Figure 6-16: Wizard procedure selection 3. Select the required procedure, and click Next Note: Before continuing, make sure the required cartridges of material are available for the procedure selected. 4. Load the required cartridges, close the drawer, and confirm this in the wizard screen. Figure 6-17: Cartridge confirmation screen—before flushing Figure 6-18: Cartridge confirmation screen—before filling...
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Objet24 User Guide 5. In the next wizard screen, confirm that the printer cover is closed, and click Next The wizard runs the material‐flushing cycles. Figure 6-19: Flushing cycles in progress 6. If cleaning‐fluid cartridges are loaded in the printer, the wizard prompts you to remove them. Confirm this in the wizard screen, and click Next Figure 6-20: Final wizard screen After preparing the printer for an extended shutdown period with this wizard, you should close the printer-control application and Windows, and then turn off the printer.
Operating & Maintaining the Objet24 3D Printer Maintaining the Printer The performance of routine maintenance tasks is essential for getting satisfactory results from Objet 3D printers. Perform the tasks at specified intervals for optimum performance. When switching the printer to online mode, a message is displayed if a maintenance activity is required to ensure optimum printing quality. Maintenance notifications can be disabled/enabled from the Options menu.
Objet24 User Guide Cleaning the Periodic inspection and cleaning of the orifice plates on the bottom of the Print Heads print block ensures that the print nozzles are not clogged. A wizard guides and the Roller you through the procedure, and adjusts components of the printer to enable you to perform it. To maintain the Objet24 printer in optimum condition, clean the print heads after every print job, when you remove the model from the build tray. This procedure takes about 20 minutes. To clean the print heads and the roller: 1. Prepare— • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves • a supplied cleaning cloth or equivalent • a mirror 2. Start the Head Cleaning wizard from the Options menu (see figure 6‐28 on page 23). 3. Follow the instructions on the wizard screens, and select the ...
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Operating & Maintaining the Objet24 3D Printer 6. Place the mirror on the build tray. 7. Put on the gloves. CAUTION: Uncured printing material on the print heads might cause skin irritation. Use disposable cleaning gloves to protect your hands. 8. Soak the cleaning cloth with alcohol. 9. Clean the orifice plates, with a back‐and‐forth motion (see figure 6‐23). Use the mirror to make sure that you have removed all of the residue material. Figure 6-23: Cleaning the heads 10.
Objet24 User Guide Pattern Test The pattern test is the basic verification of the printer’s ability to produce quality models, since it demonstrates the condition of the nozzles in the print heads. Make sure, therefore, that you perform this test weekly, and whenever you suspect a printing problem. To perform the pattern test: 1. Make sure that the build tray is empty. 2. Prepare a sheet of pink paper, approximately 21 × 14 centimeters in size (8.5 × 5.5 inches)—half of the standard A‐4 or Letter size. 3. In the printer, tape the pink paper to the center of the build tray. 4. Press , or open the Options menu and select Pattern Test Figure 6-25: Pattern Test confirmation 5. In the following dialog box, click to confirm that the paper is in place on the build tray. Figure 6-26: Confirmation before printing on test paper The printer prints a series of lines on the test paper (see next figure).
Operating & Maintaining the Objet24 3D Printer 6. Carefully inspect the test paper to see if there are missing lines. Too many missing lines, especially if they are in the same area, indicates that the quality of printing when producing models will be poor. If this is the case, see “Improving Print Quality,” below. Note: Acceptable model quality is subjective, and depends on the type and scale (size) of the models produced. As a rule, however, if two consecutive lines are missing, or if there are more than 10 lines missing in either column, the model quality is usually unacceptable.
Objet24 User Guide Cleaning and A rubber wiper removes excess material from the print heads after the Replacing the purge sequence. This is done automatically before each print job, and Wiper performed manually during maintenance tasks. You should clean the wiper and surrounding area daily. If the wiper is damaged or worn, replace To inspect and clean the wiper: 1. Prepare— • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves • the supplied cleaning cloth or equivalent • a spare wiper • ® an M2.5 hex (Allen ) key 2. Start the Wiper Cleaning wizard from the Options menu. Figure 6-28: Starting the Wiper Cleaning wizard 3.
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Operating & Maintaining the Objet24 3D Printer 4. Make sure that the build tray is empty, and close the printer cover. Confirm this in the wizard screen and click Next Figure 6-29: Wiper Cleaning procedure—step 4 5. When the following screen appears, open the cover. Figure 6-30: Wiper Cleaning wizard during steps 6–9 6. Put on the cleaning gloves. 7. Using a generous amount of alcohol on the cleaning cloth, remove any material remaining on the wiper and the surrounding area. 6–24 DOC-34014 Rev. C...
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Objet24 User Guide 8. Inspect the wiper. If the wiper is scratched, torn or worn, or if you cannot clean it completely, replace it. a. With the M3 hex (Allen ® ) key, loosen (but do not remove) the screw securing the wiper. Wiper Securing screw Figure 6-31: Wiper and excess-material drain b. Grasp the wiper unit and remove it. Note: Do not remove the grease. c. Insert the new wiper, making sure that it is level, and tighten the securing screw. 9. In the wizard screen (see figure 6‐30), confirm that the wiper blade is clean, and click Next 10. Remove all tools and cleaning materials from the printer, and close the cover.
Operating & Maintaining the Objet24 3D Printer Cleaning and Normally, you do not have to inspect and clean the roller waste collector. Replacing the This is done by a customer‐support engineer during regular maintenance Roller Waste visits. Occasionally, however, a blockage or damaged scraper may cause Collector material leakage on the build tray. If this happens, remove the roller waste collector to inspect it. To remove the roller waste collector: 1. Start the Head Cleaning wizard from the Options menu (see figure 6‐28 on page 23). This wizard prepares the printer for removing the roller waste collector. 2. When the following screen appears, confirm that the tray is empty and that the printer cover is closed, then click Next Figure 6-33: Wizard confirmation screen The print block moves to the center of build tray, and the tray lowers.
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Objet24 User Guide 5. Loosen the two side screws securing the UV lamp assembly, and place the assembly on top of the print block. Securing screws Figure 6-35: UV-lamp-assembly securing screws 6. Pull out the drain‐tube release mechanism to raise the tubes out of the waste collector (see figure below). Figure 6-36: Freeing the drain tubes from the waste collector Important: Pull out the release mechanism completely. 7. Support the roller waste collector with your hand under it, and use a 3 mm hex (Allen ® ) key to loosen the screws. Figure 6-37: Roller-waste-collector screws 8. Pull out the roller waste collector, taking care not to touch or damage the scraper.
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Operating & Maintaining the Objet24 3D Printer 9. Inspect the roller waste collector. • If the scraper is damaged, replace the entire roller‐waste‐collector unit. • If the scraper is not damaged, carefully remove any waste from the waste channel, taking care not to damage the scraper. If necessary, use IPA or ethanol to dissolve residue material in the waste channel and on the scraper. Note: The waste collected in this unit contains uncured resin. Dispose of it in accordance with applicable environmental regulations. To install the roller waste collector: 1.
Objet24 User Guide Aligning the You should check the alignment of the print heads— Print Heads • once a month • after replacing one or more heads • if model quality is not acceptable even after cleaning the orifice plate on the bottom of the print block (see “Cleaning the Print Heads and the Roller” on page 19) This procedure takes about 20 minutes. To check the alignment of the print heads: 1. Prepare— • a transparency sheet, at least 10.5 × 13 centimeters in size (4.5 × 5.5 inches)—about one‐quarter of the standard A‐4 or Letter size • any type of sticky tape, to fasten the transparency sheet to the build tray 2. Start the Head Alignment wizard from the Options menu (see figure 6‐28 on page 23).
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Operating & Maintaining the Objet24 3D Printer 7. In the wizard screen, select the check box to confirm that the transparency sheet is on the build tray, and click Next The printer prints the head alignment test on the transparency. 8. When the following screen appears, remove the transparency. Figure 6-43: Head Alignment wizard—steps 8–10 The transparency sheet is printed with sets of vertical lines in two rows, each showing the results from a different print head. Model head Support head Figure 6-44: Sample head-alignment test • The top row was printed by the head used for applying Model material when producing models. • The bottom row was printed by the head used for applying Support material. 9. Use a magnifying glass or loupe to inspect the transparency. Optimum head alignment is shown when the two #8 lines, in the upper ...
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Objet24 User Guide The first in a series of alignment screens appears. Figure 6-45: Head alignment screen 11. In the head‐alignment screen, select the number that indicates which lines align in the upper and lower rows. Note: Because the alignment of the middle lines is optimum, the number “8” is selected, by default, in the wizard screen. This does not change the head alignment. If you select other numbers, the wizard adjusts the head alignment, accordingly.
Operating & Maintaining the Objet24 3D Printer 14. In the following screen, you can choose to either repeat the head alignment procedure or close the wizard. • If the most closely aligned vertical lines for a print head were at either extreme, choose Repeat the test, then click . Next The transparency test will show if the heads are now properly aligned, and—if not—the wizard will allow you to “fine tune” the alignment. • If the vertical lines for the print heads were not aligned at either extreme, choose End the wizard, then click Next Figure 6-47: Repeat head alignment option If the Head Alignment wizard was opened from the Head Optimization wizard after replacing print heads, the printer application closes and re- opens when you click in the final wizard screen.
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Objet24 User Guide To test and calibrate the print heads: 1. Prepare— • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves (any clean, powder‐free protective gloves) • the supplied cleaning cloth or equivalent • a mirror • the Missing Nozzles ruler • the scale supplied for use in the Weight Test Note: Ensure that the scale is calibrated and charged before beginning this procedure. 2. Start the Head Optimization wizard from the Options menu.
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Operating & Maintaining the Objet24 3D Printer 6. When the following screen appears, clean the print heads. Figure 6-50: Clean print heads screen WARNING: The print head orifice plates (bottom surface) may be hot. Do not touch them with your bare hands, and proceed with caution. 7. Place the mirror on the build tray.
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Objet24 User Guide 13. Confirm the items listed in the next screen, and click Next Figure 6-52: Confirmation screen Make sure that the scale for weighing the printed samples is calibrated. Inaccurate readings may result in print heads that are not optimized for quality printing, or a false indication that a head needs to be replaced.
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Operating & Maintaining the Objet24 3D Printer 15. When the following screen appears, open the printer cover to inspect the printed samples. Figure 6-54: Data-entry screen The layout of the data entry screen matches the printed samples on the build tray. You enter the data for the sample indicated by in the screen.
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Objet24 User Guide Clogged nozzles are seen in Weight Test samples as missing rows of printed material. a. Place the alignment line on the right side of the ruler next to the bottom of the sample, as shown. Printed sample Line on ruler Figure 6-56: Aligning the ruler to the bottom of the sample b. Check if there is a space below the line on the ruler marked “Maximum height of sample.” A space below this line indicates missing nozzles at the extremes of the printed sample. The numbers indicate how many printed rows (nozzles) are missing. Remember this number. Figure 6-57: Measuring missing nozzles at the extremes of the sample Note: Because you align the ruler to the bottom of the printed sample, missing nozzles at the bottom edge are measured at the top of the ruler.
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Operating & Maintaining the Objet24 3D Printer d. Enter the total number of missing rows in the wizard screen (in the “missing nozzles” field). Note: During this procedure, the roller does not smooth the surface of the printed samples. Do not mistake the visible lines in the sample for missing material. Figure 6-59: Printed sample for Head Optimization 17.
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Objet24 User Guide 20. When you have entered the data for all printed samples, click . Next The wizard uses the data collected to analyze the condition of the print heads, and optimizes them so they print models with a uniform layer of material. • If the heads are in satisfactory condition, the following wizard screen appears. Figure 6-60: Final wizard screen, after optimizing print heads Note: To apply the optimized settings to the print heads, the printer application must be restarted. When you click Done, the application closes and re-opens.
Operating & Maintaining the Objet24 3D Printer 21. Choose Replace faulty head(s) if you are prepared to replace the print heads now. or— Choose Abort wizard if you want to replace the print heads at another time. Replace print heads only after consulting with a Stratasys-authorized customer-support engineer. To replace print heads, you need these tools and materials: • replacement print head(s) • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves (supplied with the print head; or use any clean, powder‐free protective gloves) • a supplied cleaning cloth or equivalent • the scale supplied for use in the Head Optimization wizard (Weight Test) • the Missing Nozzles ruler If you are replacing print heads now, the wizard guides you through the ...
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Objet24 User Guide The Head Optimization wizard guides you through the procedure of replacing a print head, and adjusts printer components to enable you to perform it. Only replace a print head with the aid of the wizard. The entire procedure takes about 2.5 hours, and consists of the following phases: A. Identifying the head(s) needing replacement. This is normally done by the Head Optimization wizard. Otherwise, evidence of physical damage to the head surface or a malfunction message indicates which head needs replacing. B. Preparing the print block for head replacement. This is done automatically when you run the wizard. C. Removing the defective print head. D. Installing a new print head. E. Optimizing the print heads (done automatically by the wizard). F. Performing head alignment. To replace a print head: 1. Prepare— • replacement print head(s) • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves (supplied with the print head; or use any clean, powder‐free protective gloves) • a supplied cleaning cloth or equivalent •...
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Operating & Maintaining the Objet24 3D Printer Preparing the 5. Select the print head(s) needing replacement, and click Next Print Block Figure 6-63: Head selection screen The printer heats and empties the print block, and prepares the printer. Figure 6-64: Printer preparation progress screen 6. The following screen appears when the printer is ready for you to replace print heads. Figure 6-65: Printer ready for head replacement 6–42 DOC-34014 Rev. C...
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Objet24 User Guide 7. Put on the protective gloves and open the printer cover. Note: The printer disconnects power to the heads for your safety. Figure 6-66: Print-head replacement confirmation Removing the Defective Head To replace the Model print head, you must first remove the Support print head. Removing the Support Print Head 6–43...
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Operating & Maintaining the Objet24 3D Printer If you do not need to replace the Model print head, continue with “Installing the Support Print Head” on page 46. Removing the Model Print Head 6–44 DOC-34014 Rev. C...
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Objet24 User Guide Installing the Model Print Head When re‐installing a used print head, always replace the O‐ring seals with new seals. 6–45 DOC-34014 Rev. C...
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Operating & Maintaining the Objet24 3D Printer Installing the Support Print Head When re‐installing a used print head, always replace the O‐ring seals with new seals. 6–46 DOC-34014 Rev. C...
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Operating & Maintaining the Objet24 3D Printer 8. In the Replace print heads screen (see figure 6‐66 on page 43), select the check box to confirm that you have replaced the head(s), and click Next 6–48 DOC-34014 Rev. C...
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Objet24 User Guide 9. Confirm that the heads are level and even by selecting the check box in the following wizard screen, and click Next Figure 6-67: Installation-check screen 10. In the next wizard screen, confirm that you have removed all tools and objects from the printer and that the cover is closed. Figure 6-68: Cleared-tray confirmation screen The wizard continues by heating the heads, then filling and purging them. If there are no installation problems, the optimization procedure begins, to calibrate the print heads to the best working configuration—see “Optimizing (Calibrating) Print Heads” on page 6‐30. After this procedure, you should run the Head Alignment wizard before printing models. If installation problems are detected, the wizard alerts you and instructs you how to continue (see “Installation Problems,” next). 6–49 DOC-34014 Rev. C...
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Operating & Maintaining the Objet24 3D Printer Installation If the printer detects that there is a problem after you install print heads, Problems relevant warning screens appear. • If the print head you installed is not new—that is, it was previously removed from a printer—the following message appears. Figure 6-69: Used print head message To continue with the installation of this print head, click To remove this print head and install a new one, click • If the printer software does not detect the replaced head, the following warning screen appears. Figure 6-70: Incorrect-installation screen, showing which head(s) to re-insert If this happens: a. Re‐insert the print‐head driver card into its socket. b. In the wizard screen, select the check box to confirm that you have re‐inserted the card, and click ...
Objet24 User Guide Testing and The effective UV radiation from the lamp used for curing models can Calibrating the change over time. Too little UV curing can cause some of the printing UV Lamp material to remain in a liquid state, on models, when printing has finished. Test the lamp and calibrate its effective UV radiation after every 300 hours of printing, or when you suspect that this is necessary, by running the UV Calibration Wizard. The wizard compares the measured radiation to the recommended radiation level. When calibrating the lamp, the wizard attempts to adjust the radiation level, if necessary. • If the reading is within the acceptable range, the wizard continues. • If further adjustment is necessary, the test is repeated. • If the UV radiation is too low to be properly adjusted, the wizard indicates that the lamp’s radiation for the printing mode is unacceptable. Before testing and calibrating the UV lamp, make sure the glass lens is clean. For easy access, run the Head Cleaning Wizard, and use the special cleaning pad supplied.
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Operating & Maintaining the Objet24 3D Printer 3. Make sure that the build tray is clear (empty). Confirm this in the wizard screen and click Next The following screen appears. Figure 6-72: Printer preparation 4. Expose the UV sensor by sliding its cover to the right, and check that the glass is clean. Figure 6-73: UV sensor exposed 5. If necessary, clean the glass over the UV sensor with a cleaning cloth and alcohol (IPA). Do not use the abrasive cleaning pad to clean the glass. When you click , the UV lamp powers up and stabilizes. (This takes Next several minutes.) Then, the print block passes over the sensor and the wizard compares the measured radiation to the recommended level. Figure 6-74: UV measurement progress If the UV level measured is not acceptable, the wizard calibrates the UV lamp by adjusting the current supplied to it, and then tests it again.
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Objet24 User Guide When completed, the wizard displays the condition of the lamp, after calibration. Figure 6-75: Final condition of UV lamp—acceptable intensity level Figure 6-76: Final condition of UV lamp—unacceptable intensity level 6. If the wizard cannot adjust the lamp to within the specified UV intensity range, perform the following steps and run the wizard again before replacing the lamp: • Check that the UV‐lamp glass is clean. • Check that the UV sensor is completely uncovered and that the protective glass is clean. If the results are still unacceptable, contact customer support for further advice. 7. Click , close the UV sensor cover, and confirm this in the wizard Next screen. Then click to complete the wizard.
Operating & Maintaining the Objet24 3D Printer Calibrating the Load cells are sensors that measure the weight of the material cartridges Load Cells and the waste container in the printer. It is important that you periodically check that the weight measurements are accurate, both for convenience and to prevent unnecessary waste of printing materials. It is recommended that you calibrate the load cells after 500 hours of printing, or every six months. To calibrate load cells: 1. Start the Load Cell Calibration wizard from the Options menu (see figure 6‐28 on page 23). 2. Select one or more load cells that you want to calibrate, and click Next Figure 6-78: Load cell selection 3. Remove the cartridge or container, as instructed by the wizard, and close the materials drawer. Important: Make sure that the materials drawer is closed before continuing. Otherwise, calibration will be affected. 4. Select the confirmation check box and click ...
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Objet24 User Guide 5. In the next wizard screen, observe the numbers and wait until the level is relatively stable—two units above or below the average level shown. Figure 6-80: Level stabilization 6. Select the check box, and click Next If you need to calibrate more than one load cell, the next calibration screen appears. Repeat steps 5 and 6 until all of the load cells are calibrated. 7. Click in the final wizard screen. Done Figure 6-81: Final wizard screen 8. Replace the cartridges/container. When replacing the waste container, hold the waste bag with one hand while connecting the waste tube. Otherwise, the bag will be twisted, and the flow of waste will be restricted. Make sure to replace the metal cover over the waste container. Operating the printer without the cover results in an inaccurate measurement of the waste weight, which will cause waste to overflow into the printer. 6–55 DOC-34014 Rev. C...
Operating & Maintaining the Objet24 3D Printer Replacing the If the printer exhaust is not connected to an external ventilation system, a Odor Filter built‐in activated‐carbon filter removes odors from printing materials. This filter should be replaced regularly (as necessary) to keep your working environment pleasant. This is normally done during the preventive‐ maintenance service visit. To replace the odor filter: 1. Locate the filter drawer at the rear of the printer and pull it open. Odor filter drawer Figure 6-82: Rear of the Objet24 printer 2. Remove the used filter. (You can push it out from underneath the drawer.) Figure 6-83: Odor filter in drawer 3.
Objet24 User Guide Replacing the The UV lamp used for curing models has a long, but limited, working life. UV Lamp The Stratasys service engineer tests its effectiveness during regular maintenance checks, and replaces it, if necessary. You can test and adjust its effective power with the UV Calibration wizard (see “Testing and Calibrating the UV Lamp” on page 48). If you need to replace the UV lamp, follow these instructions: 1. Start the UV Lamp Replacement wizard from the Options menu (see figure 6‐28 on page 23). WARNING: Before continuing, make sure that the safety interlock in the printer cover is not defeated, and that the lamp is not hot.
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Operating & Maintaining the Objet24 3D Printer 5. Disconnect the UV lamp cable and the fan cable. UV-fan connector UV-lamp connector Figure 6-86: Disconnecting the UV lamp assembly (top view) 6. Loosen the two side screws securing the UV lamp assembly to the printer. Securing screws Figure 6-87: UV-lamp-assembly 7. Remove the assembly, and place it on a flat surface. 6–58 DOC-34014 Rev. C...
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Objet24 User Guide 8. Loosen the screws securing the UV lamp cover and remove the cover. Cover screws Figure 6-88: UV-lamp-cover screws 9. Loosen the two screws securing the UV reflector. Reflector screws Figure 6-89: UV-reflector screws 10. Remove the UV reflector by raising it slightly, then pulling it out of the housing at an angle, from the bottom. Figure 6-90: Removing the UV reflector from the UV assembly 6–59 DOC-34014 Rev. C...
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Operating & Maintaining the Objet24 3D Printer 11. Discard the old reflector and lamp. Dispose of the used UV lamp in accordance with environmental and safety requirements. WARNING: Broken lamp hazard. UV lamps contain mercury. Deal with broken lamps with caution. Ventilate the room thoroughly.
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Objet24 User Guide 17. In the wizard screen, confirm that you have replaced the lamp and that the black strip is attached, then click Next Figure 6-93: UV-installation confirmation screen The wizard operates the lamp to test if it is installed correctly. If the lamp does not light, the wizard prompts you to check the power connections and to re‐install the lamp. Figure 6-94: Final wizard screen Note: The UV lamp remains on until you click Done After replacing the UV lamp: Calibrate its power by running the UV Calibration wizard (see “Testing and Calibrating the UV Lamp”...
Operating & Maintaining the Objet24 3D Printer Built-in Tests A sanity check of the software parameters is available from the Built‐in Tests interface. Because this effects the operation of the printer, you can only open the Built‐in Tests interface when the system is not printing. To open the Built-in Tests screen, do one of the following: Accessing Built-in Tests • From the Options menu, select Built-In Tests • Press Ctrl+Alt+B Figure 6-95: Selecting Built-In Tests from the Options menu Test Interface The Built In Tests screen lists pre‐configured tests.
Objet24 User Guide Replacing the Printer waste contains partially cured polymeric material, collected during Waste normal operation and maintenance of the printer. For safety and Container environmental reasons, this material is kept in a special leak‐proof, disposable container. The container has a capacity of 1.8 kilograms of waste material—usually enough for several weeks of printer use. The printer application displays a warning message when there are 1.5 kilograms of material in the container, and stops the printing when the net weight reaches 1.8 kilograms. Above 1.5 kilograms, the software does not allow you to start a print job (or a printing activity) until you replace the waste container. You can monitor the weight of the waste container in the Maintenance screen of the printer interface. To monitor the waste weight (and other indicators) in the printer: In the main printer interface screen, click the display toggle to view the printer indicators. Waste weight Display toggle button Figure 6-98: Printer interface, showing waste weight (red background indicates operator alert) The waste container consists of a sealed bag inside a cardboard box. You ...
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Operating & Maintaining the Objet24 3D Printer To replace the waste container: 1. Open the materials drawer. 2. Remove the fireproof cover from the waste container. Figure 6-99: Removing the waste-container cover 3. Unscrew the cap connecting the waste drain tube to the container. 4. Carefully lift out the waste container to remove it from the printer. 5. Close the full container with the cap supplied with the new waste container. 6. Place the new waste container in the materials drawer, and attach the cap connected to the drain tube. Important: Hold the waste bag with one hand while attaching the waste tube. Otherwise, the bag will be twisted, and the flow of waste will be restricted. 7. Close the new waste‐container box. Figure 6-100: Waste container with drain tube attached 6–64...
Objet24 User Guide 8. Place the fireproof cover over the waste container, making sure that the drain tube is free and not bent. Figure 6-101: Fireproof cover installed over the waste container Note: Operating the printer without the waste-container cover results in an inaccurate measurement of the waste weight, which will cause waste to overflow into the printer.
Handling Printed Models Removing Models After Printing After printing models, you should allow them to cool as much as possible before handling them. If additional models do not have to be produced on the printer, it is best to let the printed models cool in the printer, with the cover closed, as long as possible. If the printer must be used to produce additional models as soon as possible: 1. Let the printed models cool on the build tray for at least 10 minutes. 2. Very carefully, remove the models from the tray with a scraper or spatula (supplied in the tool kit), taking care not to pry or bend the model. WARNING: Wear protective gloves when handling printed models before they are washed. 3.
Objet24 User Guide Figure 7-1: Objet WaterJet Cleaning Unit To clean a model using this device, you place it in the chamber, and you manipulate it and the jet using the built‐in, waterproof sleeves. A pump turns ordinary tap water into a high‐pressure jet, and a wiper keeps the window clear. Use caution when cleaning delicate models with high-pressure water systems. Soak models in a 1‐percent solution of caustic soda (sodium hydroxide) to Removing Support Material with remove support material from difficult‐to‐reach areas and to give the Caustic Soda model a smooth, clean finish. The amount of time you soak the model in the solution depends on how delicate it is and how much support material needs to be removed, but it is typically between half‐an‐hour and several hours. In any case, you should remove as much support material as possible before the caustic soda treatment, and rinse the model thoroughly (with a water jet) afterwards. WARNING: Caustic soda may cause chemical burns, scarring and blindness.
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