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Summary of Contents for Stratasys Objet1000 Plus
- Page 1 Site Preparation Guide Objet1000 Plus 3D Printing System DOC-06500 Rev. J...
- Page 2 Copyright Copyright © 2018 Stratasys Ltd. All rights reserved. This documentation contains proprietary information of Stratasys Ltd. This information is supplied solely to assist authorized users of this Stratasys 3D printing system. No part of this document may be used for other purposes, and it may not be disclosed to other parties. The specifications on which this document is based are subject to change without notice. No part of this book may be reproduced in any form or by any means, nor stored in a database or retrieval system, without prior permission in writing from Stratasys Ltd. If this document is distributed as a PDF file, you may print it for internal use. April 2018 DOC-06500 Rev. J Trademarks ® ® ® The following are registered trademarks of Stratasys Ltd.: Stratasys , Objet , FullCure All names of products and services cited in this book are trademarks or registered trademarks of their respective companies. Feedback If you have any questions or comments about the way information is presented in this document, or if you have any suggestions for future editions, please send a message to c-support@stratasys.com. DOC-06500 Rev. J...
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Page 3: Table Of Contents
Contents Introduction Physical Description Size and Weight Shipment and Delivery Shipping Information and Customer Responsibility Shipping Pallet Lifting Equipment Unloading Installation Area Floor Plan (Printer Area) Client Workstations Electrical Requirements Power Grounding Circuit Breaker Residual Current Device (RCD) Power Connection UPS (Uninterrupted Power Supply) Communication Lines Local Area Network Telephone Environmental Conditions Temperature and Humidity Air Quality Noise Level Accessories and Utilities Start-Up Kit Exhaust Adapter Eyewash Station Build Tray Unloading Cart Compressed Air Fire Safety Equipment Materials Handling and Storage Printing Materials DOC-06500 Rev. J... - Page 4 Cleaning Solvent Site Preparation Checklist DOC-06500 Rev. J...
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Page 5: Introduction
Objet1000 Plus Introduction Introduction The information and requirements provided in this document ensure proper installation and operation of the Objet1000 Plus 3D printing system. The customer is responsible for preparing the site as described in this document, and according to any applicable local regulations. If you have any questions about the information in this document, contact your Stratasys representative. All site requirements must be met before the installation date. The Site Preparation Checklist should be submitted to your Stratasys representative. Shipping will be arranged after the checklist is received by Stratasys. Non-compliance with requirements specified in this document may result in additional installation charges. -
Page 6: Physical Description
Objet1000 Plus Physical Description Physical Description The Objet1000 Plus 3D printing system consists of the following main components: • printer • printer computer (built into the printer) • printer-server workstation (built into the printer) Figure 1 Objet1000 Plus printer Size and Weight The following table shows the size and weight information for the printer. Table 1 Size and weight W × H × D (mm) W × H × D (inch) Weight (kg/lb) 2686 × 1960 × 2102 105.7 ×77.2 × 82.8 2200 kg / 4850 lb • W = Width; H = Height; D = Depth • These dimensions do not include the operator console and the signal tower. -
Page 7: Shipment And Delivery
Objet1000 Plus Shipment and Delivery Shipment and Delivery Shipping Information and Customer Responsibility Shipment to the customer will be arranged as specified in the price quote.The customer is responsible for providing detailed delivery information, including, whether or not there is loading dock at the delivery site. The customer is responsible for transporting the printer to a suitable installation site. The customer is responsible for ensuring that a professional mover transports the printer to the installation site, and unloads, unpacks, and moves it to its final location. Upon request, your Stratasys service provider will advise regarding these matters. Note: A Stratasys-certified customer support engineer must be present while the printer is being unloaded and unpacked. Shipping Pallet The following table shows the approximate size and weight of the printing system mounted on a pallet. Table 2 Size and weight of printer on shipping pallet W × H × D mm W × H × D inch Weight (kg/lb) 3110 × 2230 × 2160 122.5 × 87.8 × 85 2900 kg / 6393 lb W = Width; H = Height; D = Depth Lifting Equipment A forklift with the following specifications is required: • lifting capacity: 3000 kg (6614 lb) • ... -
Page 8: Unloading
Objet1000 Plus Shipment and Delivery Unloading The unloading area should be a level surface. A clearance of at least 50 cm (19.7 in.) from the top of the printer is required for lifting the printer onto a forklift. The lifting height of the printer is at least 20 cm (7.8 inches). The installation location must be accessible from the unloading area. A professional mover is responsible for unloading the printer from the truck and transferring it to the installation location. The forklift extensions and the p rinter's center of gravity are shown in the figures below. Warning: Lifting Hazard Do not lift the printer from the sides. Do not lift the printer from the front. The printer's center of gravity is near the back of the printer. The forklift extensions and the p rinter's center of gravity are shown in the figures below. Figure 2 Forklift position... - Page 9 Objet1000 Plus Shipment and Delivery Figure 3 Printer center of gravity...
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Page 10: Installation Area
Objet1000 Plus Installation Area Installation Area The installation area should be free of sources of vibration and electromagnetic interference that could affect the proper functioning of the printer. The floor gradient should be less than 0.5% (5 mm per meter). The floor should be stable and able to bear the load of the printer. The area around the printer should remain dry at all times. Shelves and cabinets are recommended near the printer for convenient storage of tools, parts, accessories, manuals, and materials. Floor Plan (Printer Area) The following is a sample floor plan, showing the 3D printing system. The dimensions shown in the figure a re the minimum clearance requirements. Figure 4 Printer floor plan (sample, not to scale) Make sure that the printer is on the same level as the area surrounding it. If the printer is positioned above or below the area surrounding it, it might not be possible to attach the unloading cart. - Page 11 Objet1000 Plus Installation Area Figure 5 shows the position of the leveling legs under the printer. Figure 5 Position of leveling legs...
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Page 12: Client Workstations
Objet1000 Plus Client Workstations Client Workstations Specifications for client workstations running GrabCAD Print (instead of Objet Studio) are listed here: http://help.grabcad.com/print/system-requirements. -
Page 13: Electrical Requirements
Objet1000 Plus Electrical Requirements Electrical Requirements The customer is responsible for ensuring that all tasks described in this section are performed by qualified personnel. Power A stable, reliable source of power is required. Power to the UPS should be supplied directly from the main electrical panel. The power line should not be connected to other electrical outlets. Printer input power rating: ± • 230 VAC 2%, 50–60 Hz, 1 phase • Full load current: 8 A • Short circuit rating: 15 A Printer short circuit rating: 10,000 A If the power at the facility does not support the above specifications, contact your Stratasys specialist. Important: The diagram below shows the required connection to the power socket. Make sure that the electrician sees this before installing the printer. Figure 6 Connection diagram Grounding The printer is grounded through a single-phase, AC plug. Make sure that the AC outlet is properly grounded, in accordance with local electrical codes. -
Page 14: Circuit Breaker
Objet1000 Plus Electrical Requirements Circuit Breaker A Type-C circuit breaker with the following specification is required on the power line (subject to the local electrical code). Table 3 Circuit breaker Voltage Circuit Breaker 220-240 VAC 16 A Residual Current Device (RCD) The wall outlet must be connected to a residual current device (RCD). Power Connection The following diagram shows how to connect the printer to the local power supply. Figure 7 Electrical connection The following electrical outlets are required: • one outlet (C19) behind the printer w ired directly to the UPS • three outlets close to the printer (for servicing equipment) -
Page 15: Ups (Uninterrupted Power Supply)
Objet1000 Plus Electrical Requirements UPS (Uninterrupted Power Supply) It is mandatory that the printer is powered through a UPS unit, provided by the customer.This ensures that— • the quality of printing is not affected by power fluctuations from the mains. • the printer computers can perform a “graceful shutdown” in the event of a power failure. The UPS specifications are listed below. Table 4 UPS Requirements Output Output Power Capacity 2100 W (minimum) Nominal Output Voltage 230 VAC ± ± Output Frequency (sync to mains) 50/60 Hz 3 Hz user adjustable Topology Double conversion online Waveform type Sine wave ± AC output static voltage regulation Output Connections IEC 320 C19 Batteries & Runtime Bridging time Minimum 60 minutes at 1500 W Interface port(s) -
Page 16: Communication Lines
Objet1000 Plus Communication Lines Communication Lines Local Area Network A LAN communication cable is required for connecting to the printer via remote workstations. Telephone A telephone near the printer i s recommended for general communication and service calls. -
Page 17: Environmental Conditions
Objet1000 Plus Environmental Conditions Environmental Conditions Temperature and Humidity The temperature and relative humidity around the printer must be maintained within certain limits. Peak conditions occur when the printer draws maximum electrical power, resulting in the heat dissipation listed in the table below. Table 5 Heat dissipation (peak conditions) Heat Dissipation Printer 6278 BTU/hr The room temperature and relative humidity should not exceed the limits listed in the table below. Table 6 Room temperature and relative humidity specifications Range Temperature 18°C to 25°C (64.5°F to 77°F) Relative humidity 30%–70% non-condensing Air Quality To maintain the air quality around the printer, a connection to an external ventilation duct is required. Noise Level The noise level around the printer is typically less than 85 dB during printing. -
Page 18: Accessories And Utilities
Objet1000 Plus Accessories and Utilities Accessories and Utilities Start-Up Kit The printer is supplied with a start-up kit, which includes tools and accessories. These tools and accessories should be available during printer installation and operation. Exhaust Adapter An exhaust adapter is supplied with the printer. When attached to the back of the printer and connected to an external ventilation fan with a duct, air expelled from the printer is discharged directly outdoors, as shown in the figure below. Required Suction at the Exhaust Adapter Duct Diameter Minimum Maximum 4 in (100 mm) 212 cfm (6 m /min) 269 cfm (7.6 m /min) Figure 8 Printer exhaust system... -
Page 19: Eyewash Station
Objet1000 Plus Accessories and Utilities E yewash Station It is recommended to install an eyewash station near the printer, for emergency use. Build Tray Unloading Cart A cart is provided for moving the build tray between the printer and the cleaning unit. Figure 9 Build-tray cart The table below lists the specifications of the build-tray cart. Table 7 Cart specifications Load capacity 300 Kg (662 lbs.) -
Page 20: Compressed Air
Objet1000 Plus Accessories and Utilities Compressed Air Compressed air is useful for routine cleaning and maintenance activities. If a compressed air line is available at the site, it is recommended (but not required) that an outlet be installed near the printer. Note: If the compressed air line does not include an air-dryer unit, a water/oil trap must be installed on the air gun used for cleaning the printer. The recommended air pressure is 5-7 bar (70-90 PSI). Fire Safety Equipment A gas-based fire extinguisher is recommended in case of fire in or near the system. Some other fire extinguishers are also acceptable, but liquid fire extinguishers should not be used. (Contact local fire authorities for specific recommendations.) -
Page 21: Materials Handling And Storage
Objet1000 Plus Materials Handling and Storage Materials Handling and Storage Printing Materials Printing materials should be stored indoors, in a dry area with adequate ventilation. The following table lists general requirements for transport, storage, inventory control, and disposal. Table 8 Requirements for hazardous materials Topic Requirement Storage 15°C to 27°C (59°F to 81°F) Inventory control method First In First Out (FIFO) Disposal In compliance with local regulations These specifications are applicable for most printing materials. Requirements for handling and storing specific materials appear in the Material Safety Datasheet (MSDS) included with each material. No more than five crated containers can be stacked on top of each other. Note: • Non-compliance with these recommendations might result in reduced shelf life. • Disposal of all liquid and solid waste, cleaning cloths, gloves, and empty material containers must be done in accordance with local laws and regulations. Cleaning Solvent One liter of isopropanol (IPA) or ethanol (ethyl alcohol) should be available at all times for cleaning purposes. The customer is responsible for ensuring that the material storage area complies with local regulations. - Page 22 Objet1000 Plus Site Preparation Checklist Site Preparation Checklist A checklist is provided by your Stratasys representative listing all of the tasks described in this document. Fill in the information requested in the checklist, and submit it to your Stratasys representative. An installation date will be scheduled after the checklist has been approved by Stratasys.
- Page 23 VeroGlaze, VeroGray, VeroMagenta, VeroWhitePlus, VeroYellow, Tango, TangoBlack, TangoBlackPlus, TangoGray, TangoPlus, Digital ABS and Digital ABS2 are trademarks or registered trademarks of Stratasys Inc., registered in the United States and other countries. ULTEM is a registered trademark of SABIC or affiliates. All other trademarks belong to their respective owners.
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