Table Of Contents; Introduction - Toro 41235 Operator's Manual

The Workman ® 200 Spray System is a dedicated turf spray
modification for Workman
be used by professional, hired operators in commercial
applications. It is primarily designed for spraying on
well-maintained lawns in parks, golf courses, sports fields,
and on commercial grounds.
This product complies with all relevant European directives,
for details please see the separate product specific Declaration
of Conformity (DOC) sheet.

Introduction

Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe products,
you are responsible for operating the product properly and
safely. You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a dealer, or
to register your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your product ready. Figure 1 illustrates the location of the
model and serial numbers on the product.
1. Location of the model and serial numbers
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
© 2012-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
® vehicles and is intended to
Figure 1
1. Safety alert symbol.
This manual uses two other words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
Contents
Introduction .................................................................. 2
Safety ........................................................................... 3
Safe Operating Practices........................................... 3
Chemical Safety....................................................... 4
Before Operating .................................................... 4
While Operating...................................................... 5
Maintenance ........................................................... 6
Safety and Instructional Decals ................................. 7
Setup ...........................................................................10
1 Removing Existing Bed.........................................11
2 Preparing the Workman
3 Installing the Vehicle Speed Sensor(for
Workman ® 3000, 4000 series only) ........................12
4 Installing the Power Take-Off (PTO) Kit(for
®
Workman 3000, 4000 series only) ........................13
5 Installing the Electrical Harness .............................13
6 Installing the Control Box Mount ...........................16
7 Installing the Attachment Hold-down
Brackets ............................................................17
8 Installing the Radiator Cover(for Workman
3000, 4000 series only).........................................18
9 Installing the Tank Skid.........................................18
10 Installing the Control Box....................................20
11 Installing the Boom Assembly..............................21
12 Installing Boom Hoses........................................23
13 Installing the Nozzles .........................................24
14 Completing the Setup: Learning more about
your product. .....................................................24
Product Overview .........................................................25
Controls ...............................................................25
Specifications ........................................................29
Operation ....................................................................30
Think Safety First ...................................................30
Adjusting the Booms to Level ..................................30
Operating the Sprayer .............................................30
Filling the Spray Tank..............................................30
Operating the Booms..............................................31
Spraying ................................................................31
Spraying Tips .........................................................32
Cleaning the Sprayer ...............................................32
Calibrating the Spray Pro Monitor.............................34
Calibrating the Boom Bypass Valves..........................36
Pump....................................................................36
2
Figure 2
® ......................................12
®
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved