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Engine Removalllnstallation
NOTE
Support the motorcycle using safety stand or a hoist.
Turn the ignition switch OFF and disconnect the batterv ground {-} terminal.
When removing the engine, be careful not to pinch the wire harnesses between the engine and frame.
•
Note the direction of the engine rnountlnq bolts ,
Install allengine mounting bolts and nuts loosely, then tighten the nuts to the specified torque.
Requisite Service
•
Exhaust system removallinstallation (page 2-2)
•
Engine oil draíning/refill
•
Carburetor removal/installation {page 5-3}
\"
I
Procedure
Q'ty
Remarks
Removal Order
Installation ís in the reverse order of rernoval.
{1 }
Starter motor cable
1
(2)
Engine ground
(-J
cable
1
(3)
Alternator connector
1
(4)
Side stand switch connector
1
(5).
Pulse generator connector
1
(6)
Neutral switch connector
1
(7)
Excitor coil connector
1
(B)
Gear shift pedal
1
(9)
Orive sprocket cover
1
(10)
Orive sprocket bolt
2
(11 )
Orive sprocket
1
Loosen the drivechain.
(12)
Orive chain
1
(13)
Left footpeg mounting bolt
2
(14)
Left footpeg
1
(15)
Clutch cable
1
(16)
Tachometer cable
1
"
(17)
Brake pedal
1
(18)
Right footpeg mounting bolt
2
(19)
Right footpeg
1
(20)
Engine front mounting bolt/nut
4/4
(21)
Engine front bracket
1
(22)
Engine rear .upper mounting bolt/nut
1/1r CAUTION
(23)
Engine rear IOW8r mounting bolt/nut
111
• Do not apply oil to the' threads and seating surface.
(24)
Engine upper mounting bolt/nut
3/3
(25)
Engine upper brackets
2
(26)
Engine assembly
1
CAUTlON
• Carefully align mounting points with thejackto prevent
damage to mounting bolt threads, wireharness and
cables.
6-3
I
'-
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