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Front
Wheel/Suspension/Steering
NOTE
•
Replace the bearings and races as a seto
At installation, apply grease to all bearíng areas.
Check the steering head bearing preload (page 1-11) after torquing the stemnut.
•
Route the wire harnesses and wires properly (page 1-19).
Requisite Service
•
Fork removal/installation (page 10-10)
•
Handlebar removal (page 10-2)
Headlight removallinstallation (page 16-3 or 16-4)
Handlebar installation (page 10-4)
Procedure
Q'ty
Remarks
Removal Order
(1 )
Tachometer/speedometer cables
1/1
(2)
Steering stem nut
1
After removing, remove the fork.
(3)
Thrust washer
1
(4)
Choke cable
1
(5)
Headlight/Meter stay mounting bolt/collar
2/2
(6)
Headlight/Meter stay assembly
1
(7)
Top bridge
1
(8)
Steering head bearing adjustment nut
1
(9)
Steering stem
1
(10)
Upper bearing inner race
1
(11 )
Upper bearings
21
(12)
Lower bearings
21
(13)
Lower bearing inner race
1 -
Replace if they were removed.
(14)
Dust seal
1 -
• Use ball race remover (07944-1150001) for upper and
(15)
Washer
1
lower outer race rernoval.
(16)
Upper bearing outer race
1 -
..
(17)
Lower bearing outer race
1 -
Installation Order
(17)
Lower bearing outer race
~=r
.Replace as a set, if necessary.
(16)
Upper bearingouter race
• Use attachrnént, 37 x 40 mm (07746-0010200) and
. (15)
Washer
1
I
driver (07749-0010000) for lower and upper race
(14)
Dust seal
1~
installation.
(13)
Lower bearing inner race
2"~
• Use steering stern driver (07946-GC40000) for lower
(12)
Lower bearings
inner race installation.
(11 )
Upper bearings
21
(10)
Upper bearing innerffice
1
(9)
Steering stem
1
(8)
Steering head bearing adjustment nut
1
See next page.
(7)
Top bridge
1
(6)
Headlight/Meter stay assembly
1
(5)
Headlight/Meter stay mounting
bolt/collar
2/2
(4)
Choke cable
1
(3)
Thrust washer
1
-
iIA
(2)
Steeringstem nut
1
Temporarily install fork and torque the nut.
(1 )
Tachometerlspeedometer cables
1/1
.~.
10-17
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