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Front Wheel/Suspension/Steering
NOTE
Route the cables and wire harnesses properly (page 1-'19).
•
After installation, check and adjust the following items:
-
clutch lever free play.
-
throttle gripfree play.
•
For handlebar weight installation, refer tosection 18 of the Common Service Manual.
Procedure
Q'ty
Remarks
lnstallation Order
(1 )
Handlebar
1
Place the handlebar onto the lower holders and align the
punch marks on the handlebar with upper surface of the
lower holders.
(2)
Handlebarholder
2
Install the upper holders with their punch marks facing
forward.
(3)
Handlebar holder bolt
4
Tighten the front bolts first, then the rear bolts.
(4)
Handlebar weight assembly
2
(5)
Front brake master cylinder assembly
1
CAUTION
'
.
• Keep master cvlinder upriqht, to prevent air from
entering the system.
(6)
Master cylinder holder
1
(7)
Master cylinder bolt
2
(8)
Throttle grip
1
(9)
Throttle cable end
2
(10)
Right handlebar switch housing
1
(11)
Right handlebarswitch housing screw
2
Tighten the front screw first, then the rear screw.
(12)
Brake switch wires
2
(13)
Left handlebar switch housirig
1
(14)
Left handlebar switch housing screw
2
Tighten the front screw first, then the rear screw.
..
(15)
Wire band
2
(16)
Clutch cable
1
(17)
Handle grip
1
At installation:
• Install the grip ontothe pipe with the adhesive.
• Allow the adhesive to dry an hour befare using.
(18)
Handlebar end weight
2
(19)
Handlebar end weight screw
2
(20)
Rear view mirror
2
L
L
L
L
L
,
L
I
L..
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