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NOTE
Always replace the oil seals with a new enes.
After assembling the forklegs, install each fork leg into the lowerfork bridgefirst, then torque the fork cap.
Coat a new oil seal with the recommended fork oil and install with seal mark facing up.
Requisite Service
l...
•
Fork disassembly (page 10-12)
•
Fork installarion (page 10-10)
I
\...
Procedure
Q'ty
Remarks
Assembly Order
(1 )
Fork slider
1
(2)
Rebound spring
1
(3)
Fork piston ring
1
Heplace piston ring with a new one
-if
it was removed
from the piston.
.
'
(4)
Fork piston
1
Insert into the fork tube.
(5)
Oillock piece
1
, Insert onto the pistan.
(6)
Fork tube
1
(7)
Sealing washer
1
(8)
Fork socket bolt
1
NOTE
• If the socketbolt turns with the fork pisten. temporarily
install the fork spring and fork cap and tighten the
socket bolt.
(9)
Back up ring
·1
(10)
Oil seal
1
NOTE
• Wrap vinyl tape around the fork tube top end to avoid
damaging the oil seal durinq the oil seal installation.
• Use fork seal driver (07747-00100100) and attach-
ment (07747-0010400) for fork seal installation.
(11 )
Stopper ring
1
(12)
Dust seal
1
NOTE
"
• After installing it, compress the fork tube fully and pour
the specified amount of fork fluid (page 1-11) into the
fork tube.
(13)
Fork spring B
1-
Wipe all off the spring thoroughly using a clean lint free
cloth and install with tightly wound coil end
f~.in¡;l
down.
(14)
Joint piare
1
(15)
Fork spring A
1-
(16)
O-ring
1
Apply oil to a new O-ringo
(17)
Fork cap
1
CAUTION
• Be careful not to croas-thread the fork cap.
Screw in the cap, but donot tighten veto
10-15
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